HOW TO SET CARB FLOAT HEIGHTS.
I thought it may be useful to add this to our hints and tips section for others to refer to.
Setting float heights can be tricky if its your 1st time, so here is a little pictorial explanation.
The aim is to set the float height at the correct level as per the manual of your particular SOHC/4, as measured from the top of the float to the flat face of the float bowl join of the carb body, with the float valve needle being fully extended in the open position.
1. Stand the carbs up fully vertical or lay the carbs down horizontal with the floats dangling down and not compressing the float valve needle. By standing them up you are allowing the floats to dangle with no downward pressure pushing the float valve needle closed. The float valve needle must be in the fully extended open position at all times throughout the process to get the final correct level of the float. I always have the carbs standing up vertical, it works well for me.
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2. Ensure the float brass arm is not bent or twisted. Do this by laying the floats on a flat surface to make sure both ends are touching the surface and there is no bend or twist in the arm. Bend the arms gently to straighten if necessary. If the arm is straight and level, the final measurement of the float height can be done on just one of the two floats per carb.
3. Become familiar with the float ‘tang’. This is the little tab that you adjust up or down to set the float heights.
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4. Ensure you have very free movement of the float when it is held in position in the posts by the pin. The holding pin needs to allow free movement of the float. If the pin feels too tight to allow free movement, check the pin for straightness and polish with some Solvol or similar to gain free movement. If you need new pins, you can by a length of 2mm brass rod from ebay etc for very little money to cut new ones from.
5. Know what float level height your carbs should be set at, depending on model (look in Haynes or the workshop Manual).
6. Use a measure of some type. I always use a vernier but an old credit card cut out into a U shape at the correct measurement does the job as well.
7. With the tang only just touching the needle and not depressing it at all, adjust the tang. It may have to be an adjustment up or down on the tang depending on your starting point. The adjustment needed may be miniscule in either direction. I find a small thin flat blade screwdriver is ideal for getting down in the gap of the tang to lever it up a fraction (lowering the float height) but I usually remove the floats completely to push down on the tang (increasing the float height).
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8. Now measure between the top of the float and the body of the carb where the bowl joins, ensuring the float pin is not being compressed at all. Keep repeating this procedure until you achieve the correct float height.
In this 1st photo you can clearly see the float needle is fully extended and the tang is only just touching but not depressing the needle.
In the 2nd photo, you can see where the measurement is taken, once again, showing the needle fully extended open.
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9. Check, check and check again before re assembling the carbs and fitting to bike.
Here is the link to Bryans ' How to bench sync' your carbs.
http://www.sohc.co.uk/index.php/topic,17769.0.html
