Honda-SOHC

Other Stuff => Misc / Open => Topic started by: Lobo on January 09, 2023, 12:13:39 PM

Title: Cables / sheath lube
Post by: Lobo on January 09, 2023, 12:13:39 PM
My daily drive is a split-screen Kombi: dear god, if ever drive-by-wire was needed this is it. The accelerator cable (& clutch) is a 4m long affair, wending it’s way down an aged 6mm ID steel tube, then through a bendy pipe to the jiggling engine. Typical life is 2 years, ie when the 1.5mm stainless cable begins to fray. It’s such an awful dirty job changing it that it gets done habitually versus risking a roadside failure…

So, I want to replace the worn steel / bendy tubes with a continuous nylon one, with no joins, ie accel pedal to carb arm. And here’s the question… should I be lubing the ss cable in any way? And if so, what oil / grease please?

Desperately hoping it can all be kept clean / dry!
Title: Re: Cables / sheath lube
Post by: McCabe-Thiele (Ted) on January 09, 2023, 01:06:12 PM
Do you know anyone who has used a Nylon tube with SS cable is it s known upgrade on VW websites?

I ask as firstly Nylon absorbs small amounts of water when it gets wet causing binding in some applications - I know this as Nylon bearings were used on tin openers in the late 1960's by a local firm - they were great during factory testing but when they went into production after a few washes in the sink even Charles Atlas could not turn the handle.
I would have thought a Pneumatic system might be better as used in the early Hillman Imp accelerator pedal  it was a great throttle action but the materials used in the bellows failed so they were replaced with a cable. Newer generation materials might be more effective in bellows design.


.
http://ckdboats.blogspot.com/2013/02/the-hillman-imp-pneumatic-throttle-foot.html
Title: Re: Cables / sheath lube
Post by: Matt_Harrington on January 09, 2023, 01:34:02 PM
Might be worth contacting venhill.co.uk (http://venhill.co.uk) to see what they say - they could even make a custom one with teflon for you....
Title: Re: Cables / sheath lube
Post by: Orcade-Ian on January 09, 2023, 01:36:19 PM
Lobo,
Surely there's some electronics geek on this forum who might help with a modern solution for your V Dub?
Model aeroplanes use servomotors which should be able to cope with moving the linkage on the carb.  A throttle potentiometer could be used to accurately measure how far the pedal is being pressed.  A model aircraft would then need radio control the marry the two pieces of info but yours can be hard wired, with some kind of electrickery in between.

Ian
Title: Re: Cables / sheath lube
Post by: K2-K6 on January 09, 2023, 01:43:05 PM
I've been using silicone oil (sometimes grease depending on application) for cables, particularly smooth and low friction with stainless wire. It doesn't ordinarily degrade or change to "clag" either, so long term consistent performance is reasonably assured.

I feel it's a good shift to move onto a complete sheathed cable end to end in this application, shouldn't be much friction on the predominantly straight run section anyway.
Title: Re: Cables / sheath lube
Post by: K2-K6 on January 09, 2023, 06:55:21 PM
Lobo,
Surely there's some electronics geek on this forum who might help with a modern solution for your V Dub?
Model aeroplanes use servomotors which should be able to cope with moving the linkage on the carb.  A throttle potentiometer could be used to accurately measure how far the pedal is being pressed.  A model aircraft would then need radio control the marry the two pieces of info but yours can be hard wired, with some kind of electrickery in between.

Ian

I can see that as most current vehicle use throttle potentiometer often mounted in pedal assembly complete. My son runs a RC nitro car with decent servo for throttle/brake and steering that are quite resilient (36,000rpm, non scale speed near 50mph with alot of vibes and heat) and so hardware potential. 
The car systems from my knowledge usually run into the ecu though with startup checks on position etc to verify neutral operations, how that could be incorporated is likely more difficult for a road vehicle.

It looks to me more like a hydraulic clutch type application, with master and slave, plus long roll of flexible hose. That would be "self zero" effectively and could be designed with non used cable left detached for contingency. The hydraulic advantage over cable being almost nil friction in use and using automotive tested components. 
Title: Re: Cables / sheath lube
Post by: Bryanj on January 09, 2023, 07:46:17 PM
Remeber the first Hillman Imp, they had air hydraulic throttle that left you pumping the pedal to get revs!
Title: Re: Cables / sheath lube
Post by: K2-K6 on January 09, 2023, 08:58:50 PM
Remeber the first Hillman Imp, they had air hydraulic throttle that left you pumping the pedal to get revs!

My dad's friend had an imp that had some difficulties  ;D but I was too young to remember the details of what exactly was wrong.
Title: Re: Cables / sheath lube
Post by: K2-K6 on January 09, 2023, 09:01:38 PM
OK,  punting around the great wide t'internet and came across this

[attachimg=1]

Apparently used in USA hotrodding applications, seems simple enough concept wise.

Title: Re: Cables / sheath lube
Post by: Lobo on January 09, 2023, 09:09:28 PM
Don’t talk to me about Hillman Imps - I sold my beautiful 400F to raise £s for flying lessons, and with the change bought an Imp. G/f then bought one (and later another) and every w/e thereafter I was grubbing around breakers yards (in the good old days where they pointed you to a corner and you trudged off in the rain with your tools) to retrieve the wanted part. The heater system… aaargh; I used electric gloves to get me over the Pennines on my weekly runs home to get my laundry done / get a good feed.

Wrt electronic throttle system, two issues come to mind. (1) it could have severe legal implications in the event of any accident unless fully declared both to the insurance co - (who would likely then decline) and also Land Transport - who’d demand inspections and all types of brouhaha. It’s a path I don’t want to go down. But more importantly (2), I want to keep the old girl as standard as possible for both simplicity and authenticity. Purely in the interests of safety I’ve fitted front discs, inertia belts and a modern steering rack - but it has stopped there.

Thoughts appreciated- thanks gents; Ted will test soak my tube for a couple of weeks, it is tho’ 4mm ID to carry a 1.5mm cable and so plenty of tolerance.
Title: Re: Cables / sheath lube
Post by: Lobo on January 09, 2023, 09:10:21 PM
… cross posting - is that Hydraulic Nige?
Title: Re: Cables / sheath lube
Post by: K2-K6 on January 09, 2023, 09:20:49 PM
… cross posting - is that Hydraulic Nige?

Yes, throttle is hydraulic, seems it's more common in earth moving equipment to use a hydraulic throttle too. That "moon" example appears to be from the custom car scene.
Title: Re: Cables / sheath lube
Post by: K2-K6 on January 09, 2023, 09:27:10 PM
slight sideways step in materials https://thepihut.com/products/ptfe-bowden-tube-for-1-75mm-filament seem to be using plain ptfe as bowden cable sleeve.

Remembering some years ago on Tomorrow's world, they had a guy trying to walk in football boots with ptfe studs on a stainless steel surface and without any success as demonstration of almost complete lack of friction.

Trivia, once working for a company completing warranty work at houses, knocked on a door and William Woolard opened it  :)

Also the Sweeny, John Thaw at another. Not on the same day you'll understand, that would be freaky  ;D
Title: Re: Cables / sheath lube
Post by: McCabe-Thiele (Ted) on January 09, 2023, 11:50:08 PM
Remeber the first Hillman Imp, they had air hydraulic throttle that left you pumping the pedal to get revs!

My dad's friend had an imp that had some difficulties  ;D but I was too young to remember the details of what exactly was wrong.

The Hillman Imp was a great motor close to the end of its production run - I had one as a loan car back in the 1960's - the transaxle seized on the M1 on my way to Bradford.
They overheated if the radiator was not bled properly etc.etc.
My cousin had a 998 Rallye Imp it cheesed me off as it could out perform my tweaked Cooper S - even on corners in the right hands.

Allegedly the air throttles failed due to the supplier cutting corners on the specifications not due to poor design.
Title: Re: Cables / sheath lube
Post by: Lobo on January 10, 2023, 11:46:41 PM
If the (Scottish) Unions hadn’t disrupted the Imp’s production as much as they did, the car could have been better than the mini - so various clips of YouTube suggest. I owe it a lot, especially after hundreds of hours spannering, and hundred more sanding, filling and painting. Happy days.

Thanks Nige for the PTFE outer idea, I’ve been on eBay and securing lengths >2m seems to be the issue, though I have found a 5m run from China (prob infers a ‘no’ that). Q - is this material hard, ie will it resist the odd light knock and NOT deform around light radiuses? I saw a hardness factor of 55, but tbh have no inkling of what that means practically.
Title: Re: Cables / sheath lube
Post by: Johnny4428 on January 11, 2023, 09:22:05 AM
If the (Scottish) Unions hadn’t disrupted the Imp’s production as much as they did, the car could have been better than the mini - so various clips of YouTube suggest. I owe it a lot, especially after hundreds of hours spannering, and hundred more sanding, filling and painting. Happy days.

Thanks Nige for the PTFE outer idea, I’ve been on eBay and securing lengths >2m seems to be the issue, though I have found a 5m run from China (prob infers a ‘no’ that). Q - is this material hard, ie will it resist the odd light knock and NOT deform around light radiuses? I saw a hardness factor of 55, but tbh have no inkling of what that means practically.

Just think Lobo could have had a BMW Imp now 🤣🤣
Title: Re: Cables / sheath lube
Post by: K2-K6 on January 11, 2023, 09:46:43 AM
Ptfe tube, I was looking at this supply (although uk) https://www.amazon.co.uk/BZ-3D-Transparent-Filament-Extruder/dp/B07YBX7GJN/ref=sr_1_3_sspa?keywords=ptfe+tube&qid=1673301148&sr=8-3-spons&sp_csd=d2lkZ2V0TmFtZT1zcF9hdGY&psc=1tgat had 3mtr as listed that may reach.

You can more easily get PU or nylon in larger bore to sheath the ptfe and give measure of protection from outer abrasion, kinking etc and provide an overall solution.

These type of materials are frequently used in pneumatics etc and so may be supply route. We used them in factory environments for air driven machinery, virtually all barrell (metal screwed pipe) disappeared from those systems apart from main distribution from compressors. The small bore has to be run with some radius to avoid kinking but generally the material is highly resistant to most vibration etc. The two together with ptfe internal should give good support from as it increases wall thickness significantly.

We also ran both rigid and flexible chemical system and I used double tubing like this to get under an outside building to building connection that required bunding for groundwater protection risk. I could run a couple of "umbilical" lines through a clear outer to offer containment with visual inspection from leaking primary to arrange attention if required.
More to show the thinking process around using things like this for solution.
Title: Re: Cables / sheath lube
Post by: McCabe-Thiele (Ted) on January 11, 2023, 10:43:56 AM

Trivia, once working for a company completing warranty work at houses, knocked on a door and William Woolard opened it  :)

Also the Sweeny, John Thaw at another. Not on the same day you'll understand, that would be freaky  ;D

Not name dropping - when I worked at Mercedes-Benz of Derby we had a used LWB S600 (V12) in the showroom - it was sold by an American Salesman over the phone to a customer in a hamlet near Surrey.

As two Lexus Saloons (both very old ones) were traded in part exchange I drove to Surrey with the salesman to deliver the Merc so we could bring back the two Lexus Saloons, The address was a cottage name down a country lane in the middle of nowhere. No phone signal fo ring the customer so after a while we pulled up outside this isolated pub in the afternoon.

I went into the pub & asked the Landlord if he knew the address we were looking for - he said he had never heard of it. We had to drive back up the lane for almost 2 miles to get a phone signal - we rang the customers landline number telling him we could not find his address - he said its at the back of the pub on the other side of the 20 ft Leylandai trees.

We drove back to the pub & spotted  a well hidden gravel path to one side - as we drove onto the Cottage frontage out came Bob Mortimer to greet us!

Bob Morimer  told us the Landlord was just trying to protect his privacy. He was nothing like his TV persona at the time (Shooting Stars) he was more like the Gone Fishing version - he was a pleasant normal person with no vissible sense of humour.
Title: Re: Cables / sheath lube
Post by: Lobo on January 11, 2023, 01:05:50 PM
Thanks Nige for the further infos. In the last few hours I’ve found a 7mm OD Bowden sheath, nylon lined (25’) which I’ve ordered at a doable £25. It’ll provide the protection I want give the exposed run below the cabin / through the x-beams.
Title: Re: Cables / sheath lube
Post by: K2-K6 on January 11, 2023, 04:25:46 PM
Thanks Nige for the further infos. In the last few hours I’ve found a 7mm OD Bowden sheath, nylon lined (25’) which I’ve ordered at a doable £25. It’ll provide the protection I want give the exposed run below the cabin / through the x-beams.

On your way to a solution then at least. Generally examples with handbrake cables fully covered for entire length I find don't give a problem over many years. You'd expect something similar in dirt exclusion and free movement in this as a sensible mod too.
Title: Re: Cables / sheath lube
Post by: McCabe-Thiele (Ted) on January 11, 2023, 04:31:24 PM
Looks a very tidy VW don't forget to tell us when its done we like to hear of successful outcomes.
Title: Re: Cables / sheath lube
Post by: K2-K6 on January 11, 2023, 04:39:36 PM
I like coincidental story like this Ted. My son has been watching back copies of him and Paul Whitehouse on their fishing program, no interest in fishing but likes the humour.

It's funny meeting someone famous as you've nothing in common and they (if in showbis) are not the character you see in their professional life.

Mrs K is embarrassed at me telling people I know Mick Jagger, based on him walking the other way on Wimbledon common once when the tennis was on. I looked at him thinking "that looks like" mj, then "ooh it is mj" realising be doesn't know me from Adam, but recognition that we both now know it's Mick Jagger, and we have nothing in common, eye contact made and slight nod of recognition from me, and him, we walked past.
It must be odd walking around being that well known and dealing with that. Strange life I supose when out in public.
Mrs K's embarrassment is only usurped by her being a stickler for detail as she always publicly corrects me, which is why I say it in the  first place  ;D
Title: Re: Cables / sheath lube
Post by: McCabe-Thiele (Ted) on January 11, 2023, 05:23:20 PM
A fella (Tony Hooper) my wife worked with at Hazelwood Foods in Derby  turned down an offer to manage the Rolling Stones back in the early 1960's he went on to have a great career as a Sale Manager in the foods industry.

Ironically his son dated one of the Bananarama singers - tragically he died in a field in Wales whilst working as a Shepherd of adult sudden death syndrome when he was 21 with his Sheep Dog found by his side. The death was initially treated as suspicious as he was so young.

I believe the Bananarama singer named her son after him many years later. Sadly Tony died a couple of years ago he hailed from the Bristol area.
Title: Re: Cables / sheath lube
Post by: Lobo on January 11, 2023, 09:38:02 PM
Quote: Mrs K's embarrassment is only usurped by her being a stickler for detail as she always publicly corrects me.

Good god, are our missuses related???
Title: Re: Cables / sheath lube
Post by: K2-K6 on January 11, 2023, 10:44:40 PM
Quote: Mrs K's embarrassment is only usurped by her being a stickler for detail as she always publicly corrects me.

Good god, are our missuses related???
  ;D ;D ;D

Mrs K's mum was a school head too, and well practiced in telling people off. I think she was well trained also strictly risk averse, I even get tutted for crossing the road "freestyle" in London as she will always go to an appropriate crossing point   :D A character of quite considerable habit to which I have to give prior warning of deviation if I'm not to get into trouble. And if she wasn't listening, I get the blame fir not informing of said deviation anyway.

I've a miss K too, 17 going on 30 when it comes to telling me what I should be doing, which I'm very resistant to. More of a rebel though and loves going on the bike with me.

Son, 20 and more amenable, plus interest in all things mechanical etc and studying design at a London University, gives me an easier time.
My list of things not done keeps me busy though  ;D  Ahem, Mrs K's list in reality  ;D
Title: Re: Cables / sheath lube
Post by: Lobo on January 12, 2023, 11:49:59 PM
I married a nurse. I feel your pain! 😂
Title: Re: Cables / sheath lube
Post by: SteveD CB500K0 on January 13, 2023, 07:25:06 AM
I married a teacher


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Title: Re: Cables / sheath lube
Post by: Oddjob on January 13, 2023, 11:50:12 AM
I married a bitch
Title: Re: Cables / sheath lube
Post by: Laverdaroo on January 13, 2023, 12:45:59 PM
I didn’t marry anyone…….whoop!


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Title: Re: Cables / sheath lube
Post by: Bryanj on January 13, 2023, 03:16:19 PM
I married a woman 24 years younger than me, he says hands shaking
Title: Re: Cables / sheath lube
Post by: Matt_Harrington on January 13, 2023, 04:26:06 PM
I married a bitch
:o  :)
Title: Re: Cables / sheath lube
Post by: Laverdaroo on January 14, 2023, 01:01:15 AM
I married a woman 24 years younger than me, he says hands shaking

 ;D ;D
Title: Re: Cables / sheath lube
Post by: Sesman on January 14, 2023, 07:39:19 AM
I married a nurse, programme manager, works manager, quality control executive, time and motion manager, clark of works……….
Title: Re: Cables / sheath lube
Post by: taysidedragon on January 14, 2023, 11:37:32 AM
I married a nurse, programme manager, works manager, quality control executive, time and motion manager, clark of works……….

🤣🤣 Me too! Don't forget the accountant.  🤔
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