Honda-SOHC

I have stripped the clutch case cover with Nitromores is this suitable for painting or do I need to get some 1200 grit and remove the dark patches?Cutch Cover by Macabe Thiele, on Flickr




I was given 2 free oil filters with the bike are EMGO any good they came with the two O rings?


Oil Filters by Macabe Thiele, on Flickr

The front brakes aside from the disc itself was all in bits in various boxes so yesterday decided to see what is obviously missing with a view to assembling the unit.
I have photographed what I have - so far I need the to replace the following that is apparent at first glance.
No mounting bolts or nut to attach the support to the front fork including associated washers. No bolts to clamp the two halves of the caliper together. The odd spring and long screw has no nut/end plus the screw is out of shape.
It came with a replacement piston as the old one is badly damaged - it has a brass coloured end part - I am assuming that that goes against one of the brake pads. I have no pin between two pads mentioned in the manual but the roll pin type locaters for the pads are OK. I have new DS pads with the nylon pad cushion. DS I guess will be able to supply the bits that I have mentioned as missing & the long bent screw.

Anything else I need to worry about - the caliper bore looks good I have no idea if the piston seal is the original or has been replaced - it looks as the design does not include what I would describe as a dust/water seal/bellow.
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.front brake parts by Macabe Thiele, on Flickr

I've been looking for a torque setting for the above nut - does 30Lb-ft sound about right?

I'm going to reassemble the clutch later today I have only just noticed one plate is different from the other six being a tad narrower.

Not sure which end this one goes is it the first or the last ?

All but one of my clutch plates have a notch marked on them what is the marking for please is it something to do with the assembly my manual does not seem to mention them?



notch marked clutch plate by Macabe Thiele, on Flickr

I've got the clutch basket out now  and am wondering if I ought to replace the friction plates  regardless of condition?

The only marks I can see are very slight surface imprints of the clutch discs on the plates - no grooves or anything. Looking through the receipts I got with the bike no sign of any clutch parts having been purchased by the last owner though it has clearly been dismantled before due to the damaged lock nut.
To my surprise the clutch was not stuck either the operating cable is in very poor condition so this may have been the reason it seemed to have poor travel with no real feel.
The friction material doesn't look worn but then I don't know how meaty they are when new.

What's the views here replace it anyway together with the springs ?
Is there a better brand than DS ?

As I initially set the timing statically I thought I would do a check of it dynamically as it takes quite a bit of cranking from first start when cold to run. Once it has run it starts pretty easily - it could of course just be a fuelling issue or compression related but I'm thinking the timing might be a tad retarded.
I checked Cylinders 1 & 4 first I had to guess the engine RPM as the rev counter is not connected at the moment, on what sounded like around 1200 rpm the F 1.4 mark aligned nicely. When I tried the 2 & 3 moving the connector onto plug 2 the marks were pretty much out of view.

The Dynatek instructions state:- "The engine can also be timed dynamically using a strobe light in the normal manner.
Use the advance marks and an engine speed of about 2500 RPM (full advance)."

When I tried this again guessing the RMP as 2500 - roughly double the engine idle speed. The 1 & 4 marks lined up to the right of the F marks were there are two close together marks.

Am I right that the 2 & 3 timing must be out as it should be showing as per 1 & 4 except showing 2 & 3 marks with the strobe?
Reading my Haynes Manual is more confusing as it talks about "The two advance marks are on either side of the static mark"?

Suggestions are welcome please. Ted