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Topics - McCabe-Thiele (Ted)

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62
Today I had a look at my 500 carbs that Bryan had sent to Gerben a while back. I had noticed that the chrome on the main throttle shaft spindle was rusted in a few areas when I removed them from the bike - I put some pasivator on the rust & generally covered the links in WD 40 for dry storage in my heated office. I put the rusted  chrome down to outdoor storage.

So I had a look at them more closely - I noticed that the cable quadrant looked wonky. Closer inspection revealed that out of the six rivets that hold the two halves together only two look to have been peened in place. Two on one side & none on the other.

I was hoping to just check the bowls for old fuel and use them without dismantling them. Plan B again......


.500 carbs 1 by Macabe Thiele, on Flickr

.500 carbs 2 by Macabe Thiele, on Flickr

63
CB500/550 / Camshaft sprocket bolts torque setting?
« on: September 14, 2023, 06:39:25 PM »
No values in my Haynes Manual - downloaded Honda manual desription is for knock bolt (7 x 12) 11.5 to 14.5 ft-lbs is this the same thing?

64
CB500/550 / Please tell me they are best painted not polished !
« on: September 12, 2023, 02:30:13 PM »
After yesterday's euphoria realised today that I had not polished the cam cover partly as there are some marks on the end cam bearing faces so was not sure if I needed to find a better one.

I have been advised that the upper bearings are not as critical as the lower ones in the cylinder head as the camchain & rockers  push down.
The middle two journals look okay to me there is some radial scoring on one end in particular.

Bearing photos to follow.



500 cam cover by Macabe Thiele, on Flickr

65
Misc / Open / Are connectors available?
« on: September 01, 2023, 11:20:36 PM »
Are there in line connectors available to joint two male bullet connectors together?
Likewise are there connectors to join two males into a single female   one on these old Honda wiring looms? I want to avoid altering things permanently until I have all  my wiring sorted.

66
CB500/550 / Ignition wiring route ?
« on: August 29, 2023, 12:07:35 AM »
This is a photo of the right side of my bike prior to strip down showing the ignition cable route.

Should  the connector block for the wiring be sitting against the air filter?



.ignition cable route by Macabe Thiele, on Flickr

.

67
CB500/550 / Kill switch question for 500?
« on: August 28, 2023, 11:32:20 PM »
I have read somewhere on this site that there are two types of Kill switch on Hondas.

Looking at the 500 wiring loom diagrams its an inline switch to the coil feeds that is ON in the central position, moving it up or down breaks the circuit so the switch itself just consists of two wires.

What has confused me is a photo of a switch that appears to have three wires am I correct in thinking that there are only two for this function.?

68
Misc / Open / New record 183 mph
« on: August 28, 2023, 08:58:14 PM »
Great new land speed record by Cole & Millyard 183.5 mph for MC with pillion on the Viper.

69
CB500/550 / Left side handlebar switch question?
« on: August 26, 2023, 06:36:37 PM »
When I replaced the handlebars on my 500K1 I went for the concealed switch wiring look, this has meant replacing my switch gear to suit to avoid a dogs dinner look.

I am some way off connecting up the wiring, the right side switch gear has 7 wires as against 6 in the old switch so there will be a spare I guess.

The left side switch is for a 500 K2 or 400 so it has a Pass switch included but here is the conundrum my new switch has 8 wires as against 11 wires on the old unit! So I have 3 fewer wires but an added function in the Pass switch.

So do I need a different switch or is it possible to make it fit - as an added complication the colours are mostly different?

70
Misc / Open / Wendy went to London to see the Temptations last Saturday.
« on: August 25, 2023, 10:36:23 PM »
Air conditioned Coach upper Circle at the Theatre in London - Wendy came back with Covid, now I have tested positive this evening, blast I though it was all over.  >:( >:( >:(





71
CB500/550 / 500 left side electric panel.
« on: August 24, 2023, 07:43:01 PM »
The three block connectors that sit on the left side of the panel do not seem to locate as such in the panel frame.

As some of mine had broken lugs I have replaced them with new ones from Kojaycat but they just seem to hang in place. Is this normal?

On a related subject does any one supply the rubber suspension parts for round flasher units?

72
CB500/550 / Picture sought of right side behind side panel.
« on: August 21, 2023, 07:18:39 PM »
Amongst my many photos that I took when dismantling my 500 I failed to take one of the right side with the side panel removed showing the battery box etc.

Does anyone have a picture I could use for reference purposes please?

73
CB500/550 / 500 cylinder head nuts ?
« on: August 20, 2023, 05:09:06 PM »
Currently sorting out my boxes of various fasteners from when I removed my cylinder head & top covers. Most of my covers had SS Hex head bolts fitted previously.

In a box I marked Cylinder Head Nuts I have 8 flanged flat face M8 nuts, 2 of M8 chrome domed nuts, 4 of SS M8 nuts, 12 of M8 flat washers.

The manual shows 12 of M8 flat faced flanged nuts (90236-300-000) so the SS nuts were probably a substitute for 4 missing ones - not sure where the domed nuts go as I can't see them in the parts book.

The DS price for the flanged nuts is £2.88  each, looking at alternative nuts on e-bay  it appears some M8 nuts have a larger diameter flange so probably would not fit in the recess.

Are there more sensibly priced nuts available that are suitable to replace the originals ?

Lastly the 6 rubber caps that are glued in place - what is the best adhesive to use for these please ?

74
Site Feedback / FAQ / How to... / Is there a Gremlin on the site?
« on: August 12, 2023, 02:23:50 PM »
I'm getting a slightly different appearance on the left side of posts an odd blue square has appeared with the word topic alongside?

75
Misc / Open / Adrenaline & age does it affect you?
« on: August 10, 2023, 02:59:08 PM »
Even as a teenager I would always feel a slight surge of Adrenaline rush as I prepared to go out on my bike - it would always subside within a few yards of riding off - only returning if I rode too fast or had a rear wheel skid.

As the decades have passed with my bikes being more powerful I have detected a greater apprehension before I ride out - again I usually calmed down within a few yards of riding off.

After a fair gap between parting with my XJ900 (2009) and first riding again on my 400 (2022) I have detected a more severe raising of my anxiety levels - thankfully it does subside after riding a short distance as I ease back into the routine.

Is this me starting to loose my bottle at the age of 75 or just being more aware of the greater impact of injury not just due to more traffic, idiot drivers as well.

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