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91
CB500/550 / Rocker Housing - Stuck??
« Last post by Mike_Berkshire on April 26, 2024, 06:13:32 PM »
Following the successful (final) removal of the seized oil filter bolt and the seized engine hanger I have got the engine out and on the workbench. Sump, breather cover, cam end covers removed. Rocker cover/assembly screws and bolts all removed thanks to the impact driver and JIS bits recommended by this forum. However, the rocker cover/assembly wont lift off. I have given it a few taps with the soft mallet and checked for hidden bolts but I cant see anything I have missed. There is a clear gap at the front of the engine between the cover and the head but at the back (intake side) there is no gap at all. It looks as if there are a couple of locating dowels on the back edge which if steel may have corroded and stuck fast. Is there a bolt/screw I may have missed and what are the thoughts about the locating dowels sticking; does this happen and if so is there a remedy? I have attached an aerial view in case there is something obvious to the experts. Many thanks. Mike
92
Other Bikes / Re: BMW R80
« Last post by Orcade-Ian on April 26, 2024, 06:08:58 PM »
Hi Dave,
I've had an R65 many years ago and an R100 RT Classic more recently. Engines are virtually bomb-proof - if servicing has not been skimped.  Depending on the year, gearboxes can be troublesome. Not sure of change points but early bikes had a circlip holding a bearing in place.  BM accountants decided it wasn't necessary as the bearing couldn't come off the shaft!  True, BUT it could move and cause bearing failure.  Saved them a few pence on each bike. Many replaced under warranty, so the circlip was refitted and the groove re-introduced.  My 95 R100 had the groove - a friends 88 R80 didn't.  I made a rig for the lathe to re-machine the groove in the hardened shaft with a thin grinding disc in the dremel.  All gearboxes can suffer from gearchange spring failure which leaves you in whichever gear you were in when it failed.  A few special tools needed to strip the box and the casing has to be heated to get everything out.  I made the tools and gave them to the mate with the R80 but could beg them back if you needed them.

http://www.stallard-engineering.co.uk/stories/Bikes/European/BMW%20Gearbox%20Tool.htm


Ian
93
CB500/550 / Re: CB550 Oil Filter Bolt Removal
« Last post by Mike_Berkshire on April 26, 2024, 06:00:20 PM »
I fitted this one 15420-300-020P a Honda part iirc 17 mm head listed for the CBX1000 that fits the 500/550 etc

I think it differs from the original as it has a bigger bolt head - not sure if its Chromed or something like BZP.
Some of the cheaper aftermarket ones do not have as many holes in the center section.

https://www.ebay.co.uk/itm/264943691840?itmmeta=01HWDDES73CKH5R32S12N9A5G9&hash=item3dafdfe840:g:u6QAAOSw8NtftZ1Z&itmprp=enc%3AAQAJAAAA8AzdMM%2BMWvZhhc3hpVrufY7HefzhlpBjKh9LzaHr%2BTT80HHYlIkG7YpopkBeJ%2FZ3XZh9zXeBaFEunnCDsd59kDVcH5j8xDbcFsICz9d5BtbEkzKUc2pnCo2OAF31Uob6BMrjg%2FrdKilBzxfgSWoyHWTZlQgnb0uBUEumpEYCd4%2FUT2PcHd4F%2FsGJlq6YMUyP9j3BJOUwkNMNTzoicdxObtnFl8FEShqtm0GMg1uF7hszwt80PGodPrm7IqxcdLonbebs--hlBAFjJNdpl8%2Fmn%2BQ1SU60yojghbXjfGLWmDOVzJ%2F1B52BKx6eaDVoCu32NA%3D%3D%7Ctkp%3ABFBM0pO7reNj

.https://www.ebay.co.uk/itm/264943686943?itmmeta=01HWDDES73YBCGWN4KZ8V7S89P&hash=item3dafdfd51f:g:u6QAAOSw8NtftZ1Z&itmprp=enc%3AAQAJAAAA8JrIwGRHmeU0aMJnday6MO%2B1H1pfpTS9yb76oegYbFuMXrq1Fl1eV3Tws9HdYd0FJbf7oUns3U14PrOi9z8Z3jatktB%2FXDiCvT%2FGOQFh2tzFT0YzXPxeBXbB20dSWVnUR%2FKnBFuZmiEtRZDfz%2FhR1QrFK6xQEg%2BM%2B1ueBOuFFm13NQ7hJ7JGLbhUuqQ2YU56hDA%2B%2Fxbqg4fIaeMTStWhhAmofAcfB86Lql5Kfyd0QAswCjkxo%2FBYXbBGAZWytMZAyU3khw5oOJAkxKLHXa4pZzVpInUxBW4Qvqikwqlf4TZEQlLpcsqu82Fgtl2rL1GVMg%3D%3D%7Ctkp%3ABk9SR9KTu63jYw
Perfect, thanks! I now have a new challenge and have made a new post - cant seem to remove the rocker housing now! Cheers. Mike
94
Project Board / Re: Doms CB550F1 project
« Last post by DomP on April 26, 2024, 05:45:35 PM »
It's so frustrating Ted, I've asked yet again today if they can confirm which speedo cable type I need for a cb550, the reply avoided answering the question.  I'm fairly certain I know having taken mine off but confirmation would be great so it's over to Roo to answer it for me.
95
CB500/550 / Re: Plugs fouling at idle
« Last post by Johnwebley on April 26, 2024, 05:19:06 PM »
Could I suggest something I do,

Take the bike for a run   about 15 to 20 miles  get it nice and warm
When home, keep the engine running, put on centre stand

Get your long screw driver

Now ,turn one airscrew a quarter turn out,
Check what happens, blip the throttle, OK?

If it struggles,turn to previous settings

But if its OK,do another, repeat, and check

Remember, Modern fuel is different than 50years ago,

It might like a leaner tickover

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96
CB350/400 / Yoshimura 466 kit on EBAY UK
« Last post by Clouddancer on April 26, 2024, 05:14:53 PM »
Hello everybody, for all of you who does not want to drive behind: I offer a seriuos YOSHIMURA Big Bore Kit on EBAY.
For more Details please contact me .
97
CB500/550 / Re: CB550 Oil Filter Bolt Removal
« Last post by McCabe-Thiele (Ted) on April 26, 2024, 05:00:15 PM »
Good point John, most folk overtighten canister oil filter by hand often needing a chain grip tool to remove them.

I try to use the lower torque reading given or just by feel as the O ring becomes compressed.
98
CB500/550 / Re: Plugs fouling at idle
« Last post by deltarider on April 26, 2024, 04:44:46 PM »
Unfortunately I haven't been riding like in the past: looooong stretches >130km/h uninterupted on motorways. It was always great how well the engine responded afterwards.   
99
CB500/550 / Re: Plugs fouling at idle
« Last post by McCabe-Thiele (Ted) on April 26, 2024, 04:03:57 PM »
My understanding of spark plug technology  is they are designed to be  self cleaning at higher revs/temperatures - obviously there is a limit to this function so if the mixture is overly rich right through the range they will soot up.

I suspect throttle blipping was something we used to do to keep the plugs from sooting up at idle to make a clean getaway.

My experience primarily with cars using carbs is that a vehicle used for mostly short journey work fitted with the manufacturers standard plugs would foul up badly needing a good run to clear the carbon deposits.

I particularly remember a disabled customer who ran an Automatic Opel Commodore 2.5 GS (1974) from his home to work a  distance of less than a mile. On collecting his Opel from Ashbourne it would not exceeed 45-50 mph flat out. During the course of the journey to our service department  in Burton the top speed would slowly improve until it would reach 60-65 mph. After a service the car would drive like it should for a 2.5 litre straight six.

Fitting a different plug type to cope with the short journey used mostly on auto choke was not an option as the customer would drive to Scotland a few times a year where he had family. In reality he wouid have been better driving a car with a much smaller engine.
100
CB500/550 / Re: CB550 Oil Filter Bolt Removal
« Last post by Johnwebley on April 26, 2024, 03:57:00 PM »
Can I suggest when you fit the replacement, make sure you don't over tighten it,



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