Honda-SOHC

Other Stuff => Tricks & Tips => Topic started by: LetsRide on February 20, 2023, 12:31:05 PM

Title: Brake master Cylinder painting
Post by: LetsRide on February 20, 2023, 12:31:05 PM
I have looked but cannot see a previous article on the forum. so....
my CB400/4 master is very messy with paint lifting due to brake fluid leakage. It needs either to be stripped and repainted or replace with a aftermarket part for £46 (ish).
Has anybody stripped and repainted? What was the painting process and products used? For stripping, I guess I could just use more brake fluid  ;D. Thanks in anticipation.
Title: Re: Brake master Cylinder painting
Post by: Laverdaroo on February 20, 2023, 12:51:31 PM
I soaked mine in old brake fluid and use a wire brush and the old paint just comes off easily after 24 hrs or so. Etch prime it and paint with  a suitable calliper paint (VHT or similar plenty of options but check it’s impervious to brake fluid)or if you can afford it get it done in black cerecote  it’s by far the best stuff, doesn’t chip, crack or degrade and looks ace.

Oddjob did some a few weeks ago and looks the doo dah’s.
Have a look on his posts…..
By the time you’ve faffed about, been out, bought paint, prepped, buffered it up, prepped again, painted it etc etc, for 30quid or so you get a lovely nice refurbed item to bolt back on and means you can spend the time doing other bits that you’re getting round to.

Before you do anything though I’d take out the piston, spring and check for west as you’re already in it. A rebuild kit is only about 15 or so and readily available but makes sense to do it now. If you’re keen to keep the OE M/C on there I’d do that but appreciate that costs build up and it may be worth simply replacing with a new one and selling your old one one to recoup some costs.


Hope that helps a bit at least


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Title: Re: Brake master Cylinder painting
Post by: Oddjob on February 20, 2023, 01:25:14 PM
This is  a clutch master cylinder I had done recently. The cost was £10 for the body and £5 for the lid plus VAT and was done in BHK-1 coat ceramic. It looks perfect and hopefully will continue to look perfect for many years.

(https://i.postimg.cc/PrhB7J32/IMG-3042.jpg) (https://postimg.cc/CdPPBhVq)

Just look for a ceramic coater near you. https://www.high-pressure-services.co.uk/cerakote-ceramic-coatings/
Title: Re: Brake master Cylinder painting
Post by: Laverdaroo on February 20, 2023, 01:36:32 PM
Thats the bugger, looks fantastic and means I now have to strip mine and have it done cs 'm quite jealous Iih! ;D


Stop doing good stuff Ken, yer showing me up  ;D ;D ;D ;D ;D
Title: Re: Brake master Cylinder painting
Post by: Oddjob on February 20, 2023, 01:48:07 PM
Dropped a shed load of stuff off last Friday as well Roo. Still got loads to prep before giving them another load of stuff.

Trying a bit of their powder coating this time as well, dropped a rusty old seat pan off and a couple of hinge bars to be done in gloss black, we'll see how they turn out.

I also dropped off the Marzocchi AG Strada bodies to be done in satin black and the springs to be Cermakromed, they reckon it will resist cracking as the springs compress so giving it a try. When they come back I can finally assemble the rear dampers. Didn't fancy keeping them fire engine red, didn't go with the bikes colour scheme.
Title: Re: Brake master Cylinder painting
Post by: Laverdaroo on February 20, 2023, 02:24:56 PM
That sounds interesting mate, Good choice rather than leaving them in red, they'd look like theyd come off a MotoGuzzi anchor and nobody would want that! ;D

I sent the pipes up to Nick at Camcoat last week and hoping of good things after looking at your stuff, I did mention that youd been in and I asked if he remembered you and he chuckled and acknowledged your high expectations on finish and that it was a pleasure to do stuff for you. Spoke very highly of you.............which was cool.

He evidently doesnt know you I reckon ;D


Let us have a shufty at your bits when you get em back, I love finished parts back from outfits such as that, unwrapping newly coated parts is one of my favourite things as after all the hard work I get an enoromouse sense of satisfaction out of it.  Yer know!

Daft innit? ;D
Title: Re: Brake master Cylinder painting
Post by: McCabe-Thiele (Ted) on February 20, 2023, 04:14:17 PM
I have looked but cannot see a previous article on the forum. so....
my CB400/4 master is very messy with paint lifting due to brake fluid leakage. It needs either to be stripped and repainted or replace with a aftermarket part for £46 (ish).
Has anybody stripped and repainted? What was the painting process and products used? For stripping, I guess I could just use more brake fluid  ;D. Thanks in anticipation.
That a pain when leaking fluid damages paintwork.
One of the reasons I now use Silicone based brake fluid it does not strip paint though tbh I haven't tested it for that.
Title: Re: Brake master Cylinder painting
Post by: Seabeowner on February 20, 2023, 07:04:25 PM
I have looked but cannot see a previous article on the forum. so....
my CB400/4 master is very messy with paint lifting due to brake fluid leakage. It needs either to be stripped and repainted or replace with a aftermarket part for £46 (ish).
Has anybody stripped and repainted? What was the painting process and products used? For stripping, I guess I could just use more brake fluid  ;D. Thanks in anticipation.
The original finish would have been black anodizing. So they have already been refurbed.
Title: Re: Brake master Cylinder painting
Post by: Oddjob on February 20, 2023, 08:35:04 PM
Been speaking about anodising a lot recently with the ceramic coaters I’m using right now, they also do anodising. I was looking at getting a couple of parts done and he said Jap alloy isn’t really suitable due to its composition, think they called it Zamac or something like that, anyway it’s not pure aluminium and if you try and anodise it then it just melts. Which makes me wonder, if that’s the case are any of those parts we think of as being anodised actually are? Stuff like handlebar switchgear, master cylinders etc or have they been dyed or something like that, it fades quite quickly, especially in sunlight, it comes off rather easily when it gets rubbed long enough, it generally doesn’t really behave like anodising so is it or is it another type of finish we haven’t classified yet?

Something along the lines of passivication like we do after zinc coating.
Title: Re: Brake master Cylinder painting
Post by: Sesman on February 20, 2023, 09:03:56 PM
That’s snugger as I wanted my tank badges reanodising. Wasn’t that how the original f2 badges were finished? Maybe not…
Title: Re: Brake master Cylinder painting
Post by: Oddjob on February 20, 2023, 11:29:08 PM
Funnily enough it was about tank badges that I was asking him, he was pretty confident that they’d not last the process and as they ain’t exactly cheap I didn’t feel the need to test the theory. I’ve just sanded a tank badge right down to bare metal and to me it looked like a layer of some sort, like a layer of paint. He did say there were some finishes that looked like anodising but were actually a sort of paint finish but that he didn’t do them.

Going again in 2 weeks so I can ask him to tell me the process again as I’ve forgotten what he said it was called.
Title: Re: Brake master Cylinder painting
Post by: Laverdaroo on February 21, 2023, 01:25:59 AM
In the Tamiya paint range there is a pigment for painting the inside of clear lenses that is gold, silver, yellow, orange etc. I have some gold in the shed and I'll dig it out to have a look. Obvs its in an area wher petrol is about so maybe fuel proof laquer over the top?

If you were to spray it on first as a primary coat with a modlers spray gun to get the delivery and then laquer the lot afterwards once you've done the letters as required, it would  technically be sealed but you'd have the polished metal underneath with a gold finish from the pigment coat under the laquer?

I'll report back when I've found it.........
Title: Re: Brake master Cylinder painting
Post by: Sesman on February 21, 2023, 08:11:08 AM
Thanks for the feedback. Sounds like painting will be the default solution as I can’t afford to be experimental with the anodising risk.
Title: Re: Brake master Cylinder painting
Post by: Lobo on February 21, 2023, 08:13:52 AM
I recently had CB750 Master powder coated - can’t say price as part of a job lot. Very happy though with the result.

Really liking Oddjob’s Clutch master …
Title: Re: Brake master Cylinder painting
Post by: K2-K6 on February 21, 2023, 08:41:27 AM
The original definitely look anodised to me, and it will fade over time.

There's consideration as I understand it, anodised components are usually sized/toleranced in manufacturing to give finished size after treatment as it can change critical dimensions. Likely the bore and internal was masked during original manufacture to avoid this, else it has to be anodised then bored afterwards.

More recently in seeing good quality aluminium (known std in cycle downhill frame) the bearing bores were increaesd and attributed to pre treatment in metal removal prior to final process. The bearings had to be fully located in building afterwards by use of strong bearing fit adhesive.  Not so much, but it was there and likely outside what a mc bore would take.
Title: Re: Brake master Cylinder painting
Post by: Oddjob on February 21, 2023, 10:38:21 AM
That was the point though Nigel, if what my source claims is true and Jap alloy cannot be anodised without melting how did they anodise them in the first place? Or is it a finish that resembles anodising but is in fact some sort of dye or paint or even passivacation?

As far as I understand it anodising is a sort of dying of the surface which alters the molecular structure of the top surface layers. From what I’ve seen is quite resistant to fading, which certainly isn’t the case with these parts.
Title: Re: Brake master Cylinder painting
Post by: Johnny4428 on February 21, 2023, 10:58:42 AM
Nice finish on that clutch master cylinder!
Title: Re: Brake master Cylinder painting
Post by: K2-K6 on February 21, 2023, 11:03:45 AM
It may be a generalisation of "Jap" alloy to put all of the bike's components into one category, there's difference in components from what I've seen.

Anodised finish is dye incorporated to give the colours available, many of those dye are not infinitely stable once applied. Long lasting, but not perfect by most means.

Anodising is itself controlled corrosion of metal and primarily just the surface, dyes added to give effect we see.

Genuinely good overview available on the wiki https://en.wikipedia.org/wiki/Anodizing to give better picture of how it's done.
Title: Re: Brake master Cylinder painting
Post by: Oddjob on February 21, 2023, 12:04:39 PM
Nigel, go and talk to any firm who does anodising, usually the first question they ask is "What grade of alloy is the part made of" As soon as you mention it's off a Japanese motorcycle they immediately say it can't be done, I've personally spoke to 4 of the firms around me, the only one I could get to do any for me was when I said the part was made in the UK and was billet alloy and such and such a grade, then they said they'd do it. It appears to be the same story everywhere, no one will touch engine casings, fork sliders, yokes or anything else that's made of Japanese alloy, common phase used is that there is so many other parts added to the mix it wouldn't surprise me if the Toyko Express was in there as well. If that's the story here how did firms like Honda get there parts done? the process hasn't changed since the 70s. Parts that Honda buy in these days are sometimes anodised but I'm betting those parts are made of pure alloy (when I say alloy I of course mean Aluminium but just can't be bothered to spell it), stuff like wheel rims off the Africa Twin appear to be anodised but as we know Honda don't make those parts, they just buy them in.

I'm wondering, would it be possible to dust the mould of a part with paint dye, then pour the alloy in and thus dye the surface of the part? Just speculating.

I'm not saying the parts can't be anodised, I'm confused on how they can be if what I'm hearing is correct.
Title: Re: Brake master Cylinder painting
Post by: taysidedragon on February 21, 2023, 12:50:31 PM
Nigel is right when he says you can't generalise about Japanese alloys. They vary a lot from manufacturer to manufacturer.  What Honda use is different to what Suzuki or Yamaha use, unless the parts are bought in from suppliers like DID, for example. The quality of alloy is going to vary greatly and the only way to tell what you have got in an old part is to test the alloy, which is not worth the cost just to get a part anodised. The other way is to go ahead and anodise it and hope for a good result. Not an option if the anodisers won't even try it.

In my experience Honda parts are better quality and last better than most other Japanese manufacturers,  so the alloy quality is probably better. Tin hat on now, incoming from YamaKawaSuki fans!

Also the term Alloy refers to a mixture of metals, any metals. Stainless steel, chrome vanadium steel, brass, etc. are all alloys, not just aluminium.
Title: Re: Brake master Cylinder painting
Post by: K2-K6 on February 21, 2023, 01:43:43 PM
To make it clear from refinishing these, I doubt if anyone would wish to experiment (supplier of ano etc) on customer pieces, without you taking the risk fully.

Their knowledge of metal in various components is not definitive though, just based on the rate it dissappears in their custody  :)

Honda didn't make the mastercylinder though, but subbed out to contractors, the most likely of which would be aircraft manufacturing at that time who would certainly be familiar with metal finishing in critical component. Sochiro was after all an aircraft man in original training  too. Believe the design may even be Girling and patented.

All aluminium base can be anodised though as I understand it, but with different settings etc. Aircraft manufacturing of hydraulic valving would be the most suspect supplier at a guess as their stuff far preceeded this brake.

Where I trained it was routinely used for very light treatment on casting, that ultimately for crack detection and casting integrity reasons.

Often global description is given particularly when it arrives to market. Billet just means they machine from a block as that's what raw stock is called. Has become a trendy label for missuse generally.  That billet could have been next forged to give its form then machined and they no longer market as billet but machined from forged, thats not here in mc but generally. Mc is cast.

The original finish I'd only recognise as black onodised on all the examples I've seen, caps screwing on with a with characteristic anodised feel too.
Original maybe but maybe not repeatable with processing availability currently, that I can see.
Title: Re: Brake master Cylinder painting
Post by: K2-K6 on February 21, 2023, 01:57:56 PM
As example of simple difference:-

Brake caliper body is cast and then machined, in comparison to brake arm which appears forged then machined.

Casting not likely to withstand tensile load required when braking by pulling the arm, well not at that slim section it's made to. 
Title: Re: Brake master Cylinder painting
Post by: Oddjob on February 21, 2023, 03:48:03 PM
I got the distinct impression that they didn't want to try as it may somehow contaminate their solution, if so I ain't really fault them as I'm betting it ain't cheap and if it's a big bath there's a lot of solution to replace just to see if it worked or not.  I was willing to risk it but they weren't.
Title: Re: Brake master Cylinder painting
Post by: Orcade-Ian on February 21, 2023, 04:21:23 PM
Ken,
Having had such cracking results from Silver leaf Rub N Buff, I wonder what their Ebony stuff would come up like?  I've not seen black.  You would have to scotch the original faded anodic protection for a good key but at least you can re-apply it whenever necessary without too much trouble.  Just a thought!  For a tenner, I might give it a try!

Ian

Bummocks!  It's metallic ebony!  Back to't drawing board!
Title: Re: Brake master Cylinder painting
Post by: JamesH on February 21, 2023, 09:44:13 PM
I got the distinct impression that they didn't want to try as it may somehow contaminate their solution, if so I ain't really fault them as I'm betting it ain't cheap and if it's a big bath there's a lot of solution to replace just to see if it worked or not.  I was willing to risk it but they weren't.
Ken - are you able to share details of the outfit you use for the ceramic coating? That master cylinder looks awesome
Title: Re: Brake master Cylinder painting
Post by: AshimotoK0 on February 21, 2023, 10:17:31 PM
Agree with JamesH  Ken that finish looks awesome and price is good too. Please share

From what I remember from the Sandcastonly site, for original finish, you need to find an anodizer who does anodizing using chromate process rather than sulphuric acid based.

A quick dip in strong  and hot caustic soda removes the old anodizing in seconds BTW.

I have had decent results using a combination of methods described by ChrisR /John Wyatt and UK Pete. Strip old anodizing using hot caustic soda. Paint with Klostermanns black acid-etch primer then finish with PJ1 satin black. Then bake at 155 Deg C for about an hour and finally buff with a bit of Solvol Autosol  on a soft cloth. Pretty durable but doubtless not totally brake fluid resistant but great if you are using the silicone based brake fluids or minimize exposure to the conventional brake fluid.
Title: Re: Brake master Cylinder painting
Post by: Oddjob on February 21, 2023, 10:48:23 PM
Thought I'd mentioned where the ceramic coating was done, it's Camcoat in Warrington. https://www.camcoat.com/

If you want the same finishes as I've had done the gold is CG-Gold/HHC, the Cermakrome is MCX/Burnish/polish and the black is BHK: 1-coat. I've had some silver done as well but don't know the code for that until the new receipt gets issued. Prices I quoted did not inc VAT, so £12 for body and £6 for lid.

Didn't realise there was another process for anodising Ash, Camcoat do a really nice finish called DiamonDyze which is supposed to be the dogs danglies. I'm toying with the idea of having some pistons done in it, if the alloy is ok of course.

On their Instagram page is a picture of my CB1300 wheels I had done in gold the other week.
Title: Re: Brake master Cylinder painting
Post by: JamesH on February 22, 2023, 10:17:16 PM
Thought I'd mentioned where the ceramic coating was done, it's Camcoat in Warrington. https://www.camcoat.com/

If you want the same finishes as I've had done the gold is CG-Gold/HHC, the Cermakrome is MCX/Burnish/polish and the black is BHK: 1-coat. I've had some silver done as well but don't know the code for that until the new receipt gets issued. Prices I quoted did not inc VAT, so £12 for body and £6 for lid.

Didn't realise there was another process for anodising Ash, Camcoat do a really nice finish called DiamonDyze which is supposed to be the dogs danglies. I'm toying with the idea of having some pistons done in it, if the alloy is ok of course.

On their Instagram page is a picture of my CB1300 wheels I had done in gold the other week.
Thanks for sharing Ken - I’ll get in touch with them as I’ve got a few bits to do.


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Title: Re: Brake master Cylinder painting
Post by: Oddjob on February 23, 2023, 12:06:45 AM
Mention my name James as he seemed happy for the referrals he’s been getting. Also if the bits are on my price list I posted mention that as well so you get the same prices. He may charge more if the parts aren’t as clean and presentable as mine usually are. Or he may not, never really asked.
Title: Re: Brake master Cylinder painting
Post by: JamesH on February 23, 2023, 12:22:54 AM
Mention my name James as he seemed happy for the referrals he’s been getting. Also if the bits are on my price list I posted mention that as well so you get the same prices. He may charge more if the parts aren’t as clean and presentable as mine usually are. Or he may not, never really asked.
That’s great thanks Ken. Stupid question - what prep do you do before sending parts to him? Do you manually strip the existing paint with your dremel brushes?
Title: Re: Brake master Cylinder painting
Post by: Oddjob on February 23, 2023, 12:47:13 AM
I do tend to yes James, I’ve found it’s good practice as the amount of surface defects the paint and dirt hide can be very surprising, it gives me the opportunity to correct anything I find before spending money on surface finishes. It also gives you a really good insight into how they were made or cast when you see them completely bare.

For instance, once you remove all the paint off a steel piece you realise how badly they have been cut, really rough edges, weld splatter all over the place, grinding marks covered up with thick paint etc. It’s a real eye opener.
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