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Topics - stidds

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So I have finally finished my CB550 Cafe Racer build and thought I would take some arty pictures to show it off.

Hope you like it....



















2
Just thought I would post a couple of updated pictures and a new video clip of my cafe racer.

The bike has now passed its MOT, is taxed and insured and being ridden as often as I can.






http://smg.photobucket.com/albums/v518/stidds/CB550%20Cafe%20Racer/?action=view&current=MOV0BA_mpeg2video.mp4

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CB500/550 / Tips you pick up.
« on: June 06, 2011, 12:27:07 PM »
Just thought I would share this just in case anyone in the future has the same problem.

After deep cleaning my carbs and rejetting, bench syncing etc etc.  I found that I had a problem with the choke not working correctly (even after buying a new choke cable).  They butterflies just wouldn't close properly, felt really stiff and sometimes wouldn't close at all.

To overcome this problem, I put the choke on (butterflies closed), then I loosened (1/2-1 turn) off the screws holding the butterflies to their shaft so they all seated correctly in the place they were supposed to be when the choke was on and then tightened them back up again.

This resulted in a really nice choke, which works every time and has a smooth feel.


4
CB500/550 / Removing/changing main jets on 78 CB550K3
« on: May 27, 2011, 10:04:04 PM »
I have a 1978 CB550K3 with Kehin PD46C carburettors, I need to change the main jets, but I cannot see how to change them.

When I remove the main jets they are attached (very well indeed) to the emulsion tubes, my Haynes manual carb diagram show that they are pressed together with an O ring, now this must be a bloody good fit as I cannot see a join. 

Am I (well my manual) correct and that they need separating or am I missing something simple?

5
CB500/550 / Video of my bike starting for the 1st time.
« on: May 21, 2011, 12:23:59 AM »
After the problems with jetting and electrics etc all sorted, I finally started my bike for the 1st time.

It has some tuning to be sorted and I need to tidy the electrics, but it is 90% done.


http://smg.photobucket.com/albums/v518/stidds/CB550%20Cafe%20Racer/?action=view&current=MOV0B4_mpeg2video_001.mp4

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CB500/550 / Life but not as we know it. Please help.
« on: May 15, 2011, 02:04:48 PM »
It has been a good and frustrating day.

I had problems with the bike semi-starting (started and then died after a few seconds), but it was missing something awful, then realised I had the plug leads the wrong way round, for some reason I was counting cylinder 1 on the right side of the bike not the left (DOH!!!!).

After I realised what an idiot I am, I tried the bike again, it will start and sounds good but again only for a few seconds.

Now I know the problem is carbs (oh no I hear you all cry).  I have cleaned them and made sure the jets are clean (I will take the carbs off and do them again just to be sure), I can also start the bike fine with the choke on but it dies again when the carb is off, so I think there is a blockage somewhere.

However what I need to do is set the float heights as one of them is leaking petrol from the overflow.

Can somebody please let me know how to check the float heights correctly?   i.e. where do I check them and how (carbs right way up, carbs upside down etc).

Many thanks


Sean

7
New Member Introductions / New member from Bristol
« on: April 15, 2011, 09:05:23 PM »
Hello everyone,

I thought I would introduce myself to you all.

My name is Sean and I am building a 1978 CB550K3 Cafe Racer (see thread in CB500/550 section).  I live in Bristol and I have been riding for about 25 years now.

It is great to be part of this community and I am happy to own a superb bike that has tonnes of character.



Sean




8
CB500/550 / My CB550K3 Cafe build.
« on: April 15, 2011, 09:00:28 PM »
Hi Everyone.

I have been lurking on site for a little while now and I thought I would say hello and show you all my CB550 Cafe racer that I am building.

I have stripped everything down, refurbished parts, rebuilt the engine and generally had a great time (and still am).

This is how it started about 3 months ago.  Yes my Dog (Frodo) likes the bike.




Stripping it down.




Powdercoated and polished wheels.



My seat unit that I built with a massive amount of help from my Father-in-Law and the upholstery that I did.





Rolling chassis.



Tank fitted (tank is from a CB500T)



Exhausts mocked up and as it stands at the moment.







Well that is it at the moment, I have just fitted a new front brake as mine had the bleed nipple snap in the caliper.


9
CB500/550 / Electrical help needed
« on: April 12, 2011, 06:32:33 PM »
Oh God I hear you groan.

I have a 1978 CB550K which I am rebuilding.  I have finally gotten to the dreaded wiring and I am having a real problem.

I have put a new battery on, and wired everything up as per the Haynes manual, however I have no life.

I have a new battery, and I have used a multimeter to trace the current.  The red cable at the ignition switch is live and when I put the key in the P position the brown wires have current and will light up the rear light.  Problem is that when I put the key in the On position I lose all power (even to the red cable).

I have looked at the ignition itself and it looks fine, I have even quickly directly wired the red cable to the black cable at the ignition switch and again I lose all power immediately.

Can anyone give me a direction to go?

Thanks



Sean

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