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Messages - SPR

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436
Project Board / Re: 1978 CB550 K3 "running" restoration
« on: April 10, 2020, 08:48:07 AM »
Bit more progress ....

Plugs changed - the ones that came out were 16mm

Clocks back in with new gaskets / front top brake pipe replaced.

40 years of crud removed from front casing and sides polished.

Centre stand powder coated / side stand should be done today

Quick question - can the float bowls be removed and cleaned whilst the carbs are in place ? My expertise doesn’t cover removing the bank tbh

Thanks Simon










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437
Project Board / Re: 1978 CB550 K3 "running" restoration
« on: April 06, 2020, 02:12:41 PM »
Champion plugs had the same size hex if i remember right

Just double checked and it seems to def look like champion printed but they are much smaller hex size ... will source some long thin wall sockets

438
Project Board / Re: 1978 CB550 K3 "running" restoration
« on: April 06, 2020, 02:11:25 PM »
If they are old Champion plugs they'll most likely be imperial size, so not metric. Try and find a suitable long reach socket to get them out. Be careful as they may have been in there a long time, be especially careful with cylinder 3 as it has the tacho drive right above it and breaking that will be a major problem as they are very hard to find these days.

Couple of more things to think about.

If you intend to keep the bike think about these.

At some point changing the carbs to the CB500/550F type. Much more reliable and a LOT less problematic than the PD carbs currently fitted.
Consider fitting a second disc to the front, looks more balanced and gives better braking. It would also mean replacing the tired looking master cylinder which TBH kinda spoils the look of the bike ATM.
As you can see areas like the inner cups of the tacho/speedo rust and you can't see it happening. Especially true of the inner parts of the fork ears and underneath the rear mudguard to name just a few, protect these areas with some sort of rust proofing. I use Zinc paint and it works just great, other solutions are available like underseal for instance. The price of replacement parts is going higher and higher each year and some are very hard to source now so try and protect what you've got is a good idea.
The colour of the header pipes indicate a ignition problem at some point, could be mixture is too weak or timing is wrong. Check timing etc. Don't assume because the dealer said it had been done that they actually knew what they were doing, won't cost anything and will give you some idea of working on the bike for the future.

All good points ... I'm using ACF50 and Gibbs at the moment for the suspect areas

Good point about the carbs and if I can't get it running well may have to look at swopping but TBH money is an issue at the moment - will look at checking the timing to see if its withing my skillset :)


439
Project Board / Re: 1978 CB550 K3 "running" restoration
« on: April 06, 2020, 12:50:39 PM »
Some more progress

Tanks off and indeed as mentioned both throttle and choke were routed incorrectly.

Bars off and new choke cable fitted with the new bars - managed to reroute the throttle cables and it now snaps back as it should.

Mirrors fitted and everything back together.

David Silvers managed to not send instrument gasket so still waiting on those.

Do have one problem - got new spark plugs - DE7A - and plug spanner .... gapped new ones but am unable to remove old - they are a smaller size ?? I’m guessing 16mm.

Has anyone come across this before ? I think they are old Champion plugs.





Thanks

Simon


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440
CB500/550 / Re: CB550 front brake hose needed
« on: April 06, 2020, 10:51:37 AM »
Managed to source one from same person I got the bars from .......

Thanks to everyone for the help

Thanks

Simon

441
CB500/550 / Re: CB550 front brake hose needed
« on: April 06, 2020, 07:21:57 AM »
I have one upper for 550K that can fit, what's length you need? I can measure it tomorrow
It is remanufactured, but looks very, very similar as stock one

13.5" or there abouts would be great

442
CB500/550 / Re: CB550 front brake hose needed
« on: April 05, 2020, 03:41:09 PM »
I seem to have everything but that line! Sorry!

Al

I might have an original! I’ll have a look on a sec!

Al

Thanks for taking the time to look

Simon

443
CB500/550 / Re: CB550 front brake hose needed
« on: April 05, 2020, 11:03:22 AM »
Send Dan a message and tell him the length of your top hose and the bottoms are the same as in this listing >>> https://www.ebay.co.uk/itm/NEW-HONDA-CB400F-Front-Brake-Hoses-Lines-CB-400-four-CB400-f-/113770359908?hash=item1a7d3dec64

brilliant thanks

444
CB500/550 / Re: CB550 front brake hose needed
« on: April 05, 2020, 08:50:38 AM »
I've found these on eBay but they are a slightly different part number .... would they be OK

https://www.ebay.co.uk/itm/HONDA-CB750-CB750K-CB550-SOHC-FRONT-BRAKE-LINES-HOSES-45126-300-003-45125-300-00/143557547699

edit - I suspect these are too long ?

445
CB500/550 / CB550 front brake hose needed
« on: April 05, 2020, 08:37:16 AM »
Morning

The upper front brake hose is deteriorated and ideally needs replacing.

It seems that the part  45126-390-003 is no longer available and I'm probably being a little dim but can't seem to find an alternative.

Any help appreciated - ideally in a black sleeve as per the original

Anyone with a spare :) #4 in the diagram

Thanks

Simon

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446
Project Board / Re: 1978 CB550 K3 "running" restoration
« on: April 03, 2020, 01:12:02 PM »
Your forks look good SPR. What did you use to clean them up. Mine look like the before pictures.

Tried various approaches but the best was long strips of wet and dry 240 grit and then 400 / 600

Used a dremel with small hard polishing cone to start getting a finish then when I'd destroyed my supply went to autosol and fine grade wire wool

They aren't bad and will fit in with the rest of the bike when done as a "survivor" rather than a restoration as I intend to use it without worrying too much :)

Thanks

Simon

447
Project Board / Re: 1978 CB550 K3 "running" restoration
« on: April 03, 2020, 12:47:35 PM »
Decal off E-Bay?

If so can you let me know how it fits and looks.
TBH it’s ok but too thin ... it’s foil type thickness which I realised too late and I would really have needed to sand the cover down smooth




Some progress on the forks - 5 hours later and I’m happy as I didn’t want a mirror finish rather clean

Before





After








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448
Project Board / Re: 1978 CB550 K3 "running" restoration
« on: April 02, 2020, 08:28:09 PM »
Decal off E-Bay?

If so can you let me know how it fits and looks.

Will do - pics tomorrow

449
Project Board / Re: 1978 CB550 K3 "running" restoration
« on: April 02, 2020, 07:26:24 PM »
Big tip, run the motor every week for a decent time or you will be finding out just how much of a pain PD carbs can be

I suspect I'm finding that already - still not revving freely through the range although better today in that it will stutter and then rev so hopefully more runs will help

I've added some STP cleaner to the fuel and ordered new plugs

450
Project Board / Re: 1978 CB550 K3 "running" restoration
« on: April 02, 2020, 06:46:37 PM »
Couple of tips which could avoid some real heartache later.

Buy yourself some JIS screwdrivers, they'll pay for themselves in no time.

Remove the screws holding the idiot panel on when you get some JIS tools. Blob them with a drop of vaseline or grease on the threads and very carefully refit them, DO NOT overtighten these or you will split the plastic if it's not already split. Same goes for the switchgear screws, bit of grease etc now will avoid some real struggles later on.

The idiot panel decal is available on E-Bay, will look much better fitted.

Keep them coming

Yep - got a set of JIS screwdrivers and was sceptical before using them but they are a perfect fit !!

I hear you about the grease and will do that each time and have an idiot panel decal ready to go on

Thanks

Simon

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