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Messages - internix

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1
New Member Introductions / Hi everyone!
« on: September 30, 2009, 08:22:03 AM »
I think I`m probably doing this slightly a*se backwards as I`ve already posted to the site a few times. Better late than never eh? Back in 1976 I bought a CB550 F1 brand new....loved the bike and always regretted trading it in a couple of years later for a CB750 F2 which although faster, felt like a bit of a carthorse in comparison. Always thought I might like to get another 550 one day, so started looking in earnest a few months ago. I bought my 1977 Honda CB550 F2 from ebay earlier this summer. I`d looked at a few others and discounted them for various reasons. A couple were VERY nice...but correspondingly...VERY expensive. Two others were cheap but really ratty. The one I bought was somewhere in the middle. The original paintwork and frame were in good condition, the engine ran..albeit a bit rough...and everything else was rusty and needed cleaning up or replacing. I rebuilt the wheels with new rims and spokes...never done it before and was a bit wary, but found that it`s one of those jobs which if approached logically and systematically is actually quite straightforward. New wheel bearings, front brake caliper and master cylinder stripped and service kit fitted, carbs stripped and cleaned, forks fitted with new springs and seals etc etc. I think the bike is pretty much finished now although I would like to get her running a little bit smoother on tickover. It`s all a matter of using the bike and fine tuning as i go along I guess. This site has been enormously helpful to me and I`d like to say thanks for the advice I`ve been given when I`ve been stuck!

I`ve posted a video of my bike on youtube if anyone wants to see the fruits of my labours. here`s the link: http://www.youtube.com/watch?v=K11_mMlR38k

Cheers

Nick

Ashford, Kent

2
Tricks & Tips / Front brake: Reverse bleeding
« on: September 19, 2009, 09:43:56 AM »
I recently had to replace the piston assembly in the brake master cylinder as the old one was leaking. After re-assembly I filled the master cylinder with brake fluid and started to bleed the system in the normal way. However, there was so much air in the system that I was unable to get the brake fluid to pump at all. The fluid level frustratingly refused to drop. So after much head scratching I hunted around my garage and found an old veterinary hypodermic syringe (which I used to use for injecting wallpaper paste into "bubbles" before smoothing). I attached a piece of rubber tube to the end where the needle would usually fit, filled it up with brake fluid then attached the other end of the tube to the bleed nipple on the caliper. Cracked open the nipple half a turn and pumped the contents of the syringe into the system. Hey presto! Big stream of bubbles out of the master cylinder and normal lever pressure was restored. I then bled the system in the usual manner. I would think that you could substitute the hypo syringe for anything similar such as a small (clean!) grease gun or oil syringe or maybe even a windscreen washer pump. I`m sure I`m not the first person to come up against this problem so hopefully my experience will be useful to others.

Nick 

3
CB500/550 / Re: Steering Lock
« on: August 08, 2009, 02:50:34 PM »
Thanks for the advice gents. A previous owner has prised the washer off leaving just the remains of the brass rivet. I`ll drill out the lock and get a new one ordered from DS.

4
CB500/550 / Steering Lock
« on: August 07, 2009, 08:05:57 PM »
I want to fit a new steering lock to my 1977 CB550 F2 as I have no keys for mine and I can`t see a number on the lock. I see DS do a replacement lock for

5
CB500/550 / Re: Converting sealed beam headlamp to halogen bulb
« on: August 04, 2009, 10:42:05 PM »
I bought a brand new headlight unit from a Taiwanese company that lists on ebay.com (rather than .co.uk). You get the unit complete with a halogen H4 60/55w bulb, Chrome plated metal rim and a trailing connector to plug the CB550`s 3 pin plug into. The quality is superb. The only slight downside is that there is no hole for the sidelight bulb, but was not a problem to locate a bulb and holder from a local car accessory shop. I carefully drilled a hole in the reflector, which is made of mirror coated plastic, fitted a rubber grommet in the hole and pushed the new bulbholder in for a good friction fit. All in all I think it was fantastic value for $29.99 (

6
CB500/550 / Re: CB550 fork problem
« on: July 23, 2009, 06:51:56 PM »
Thought I`d give an update on my original post. I replaced the fork oil seals and refilled with the correct amount of 30 weight fork oil, but I was still left with the original problem of the forks compressing too much. As I`ve been unable to ascertain the correct spring length for the cb550F I decided to experiment with spacers inside the top of the fork legs to take up some of the "static sag". After a bit of experimentation with 22mm plastic plumbing overflow pipe I have settled on a spacer length of 20mm. this makes the bike sit right but obviously I won`t be able to see how the bike handles until I`ve completed the restoration. I will update this when I have ridden it.

7
CB500/550 / Re: CB550 fork problem
« on: July 14, 2009, 06:21:41 PM »
Thanks matthew....the piece of wood worked perfectly. Seals now replaced.

8
CB500/550 / Re: CB550 fork problem
« on: July 13, 2009, 11:12:40 PM »
I`ll give that a try tomorrow....cheers. Let`s hope "`er indoors" doesn`t miss her broom...lol

9
CB500/550 / CB550 fork problem
« on: July 13, 2009, 09:09:58 PM »
Hi everyone,

I`m very pleased to have found this forum having recently bought a 1977 CB550F2 which I have begun to restore. I actually bought one brand new back in 1977, same colour as the one I`m working on and always regretted trading it in a couple of years later. One of the first things I noticed when I bought it was that the fork gaiters appeared to be "scrunched up" and the front end was sitting a bit low. Also it was very difficult to get onto the centre stand. I have begun to strip the forks out and check them over. I pumped the old oil out and measured the quantity which was low at about 200cc total from both legs. I`ve measured the spring length at 18.5 inches which I hope is ok as my haynes manual doesn`t give the length for the F2 (can someone confirm that this length is ok please?). I want to replace the oil seals but I`m having no luck getting the damper rods detached from the legs. I`ve tried undoing the hex bolt at the bottom end, with the filler cap and spring in situ as per the manual but the damper rod just spins round with the hex bolt. Does anyone have a solution for this problem please? Thanks


Nick

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