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Topics - davidrsmith

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16
CB500/550 / Another CB550 back on the road
« on: October 31, 2017, 12:12:38 PM »
Hi

I finally got the registration for my CB550K3 (ex US import) and rode it out on the road for the first time today.

I did about 15 miles, generally the bike was ok, but the throttles seemed less responsive around the 3000rpm area, a bit hard to explain really. I did have the carbs balanced before the MOT and at low revs it seems fine. Anyone have any ideas how I can improve the responsiveness in this range.
Also after about 10 mile the front brake started squealing.

But I would like to thank everyone on the forum who has given me help and advice to get to this stage.

Many thanks
Dave

17
CB500/550 / Wiring diagram for UK CB550K
« on: October 21, 2017, 09:49:33 PM »
Hi

Does anyone have a CB550K wiring diagram for a UK spec bike. I have a US spec bike on which I have just fitted a UK spec right hand handlebar switch, the headlamp works on the switch but the taillamp is on constantly. I want to see what I need to change to get the tail lamp (and probably speedo backlights) to work on the new headlamp switch.

Many thanks
Dave

18
CB500/550 / Frame number help
« on: October 17, 2017, 07:29:11 PM »
Hi

I have now got my CB550K3 MOT tested and I am trying to register it. The problem I have is the VIN says CB550K-xxxxxx, which is now on the MOT certificate,  the letter I have from Honda USA has a VIN of CB550-xxxxxxx so DVLA refuse to give me a registration.
I just spoke to Honda US to get a new first registration letter with the correct vin, they say the letter correct and the US systems show what is on the letter so won't issue a new one. They say CB550K is a vin from a different country but they don't know where.
Can anyone help, I can't find an email address for Honda UK or Japan.

I really don't know what to do now, any suggestions would be gratefully received. Anyone else bought a US import from DK motorcycles and had the same problem?

Many thanks
Dave

19
CB500/550 / CB550k3 petrol tank not fitting snuggly
« on: September 17, 2017, 11:19:16 AM »
Hi

I have just put the petrol tank back on the bike ready for an MOT, however, at the front where the tank sits on the two rubber mounts the tank seems to able to move around a lot, as if the tank has been widened or pulled open underneath. There appears to be nothing visually wrong with the tank. I have ordered new mounting rubbers.
If anyone has a tank off a bike could they give me the measurement from tank side to tank side inside of the metal collars which locate on the mounting rubbers.
I don't remember there being such a gap on my original 550. I just don't want it to fail the MOT for this as during the winter I intend to respray the tank.
Many thanks
Dave

20
Where's My Old Bike? / CB 550k3 TDG200R
« on: September 15, 2017, 11:42:13 AM »
Hi
Anyone know anything about my old 550, it was registered in Tewkesbury Glos and I sold it in Bridgnorth Shropshire in mid 1981

I always wondered what happened to it.

Dave

21
CB350/400 / Headlight/Kill switch assy
« on: September 15, 2017, 09:21:23 AM »
Hi

I'm after a headlight/kill switch assy for my cb550, I think the 400/4 one's are the same, does anyone have one they would like to sell me?
Many thanks
Dave

22
CB750 / Kill/Headlight switch assy
« on: September 15, 2017, 09:18:06 AM »
Hi

I'm after a headlight/ kill switch assy for my cb550, but I think the 750 ones are the same.
Does anyone hove one they would like to sell?

Many thanks
Dave

23
CB500/550 / Cb550k3 Headlight/kill switch
« on: September 14, 2017, 09:27:09 AM »
Hi
Does anyone have a CB550 headlight/kill switch for ?
My bike is a US import which doesn't have a headlight switch and I find the headlamp on all the time infuriating.
I only seem to be able to buy a plastic replacement.

Many thanks
Dave

24
CB500/550 / Cb550k3 Headlights
« on: September 13, 2017, 10:22:40 PM »
Hi
I bought my 550k3 as a US import, I am now at the point where I want to get it mot tested, then I had a thought. Do I need to change the headlight, will the original US headlight throw the dipped beam to the right hand side of the road, or does it just shine straight ahead?
I did try turning the lights on against my garage door, its hard to tell but the beam pattern does seem to be straight ahead.

Also does anyone now the name/shade of black for 550k3, as I plan to get my tank resprayed?

Many thanks
Dave

25
CB500/550 / CB550K3 air filter retaining spring
« on: August 10, 2017, 07:42:50 PM »
Hi

Does anyone have a retaining strip spring for a CB 550 K3 for sale or know where I can get one from

Many thanks
Dave

26
CB500/550 / CB550k PD46a jet size questions
« on: August 06, 2017, 11:03:37 AM »
Hi

I have a US import CB550K3 which has a set of pd46a carbs fitted, I'm having problems getting the bike to run correctly so I have taken the carbs off the bike again and I have removed the top covers and the float bowl covers. Looking at other posts on this forum I have noticed the standard Main jet size is 90 and the slow running jet is 38, my Main jets are 85 and my slow running jets are 42. Everything is clean and I have blown compressed air through all the internal channels, but before I reassemble them for another try on the bike could some kind soul answer the following for me please:

1) Are the different size jets for different climatic conditions, and should I change them to the standard sizes for running in the UK?
2) Are the Jet needle and the emulsion tube the same whatever the jet size?
3) Are the pilot jets (fuel/air mixture) the same size on all versions of the carbs, no matter what the other jet sizes?
4) If I do change the jets for standard sizes will I need to change the brass ferrel guide that is in the body of the carb that the jet needle goes through?
5) Is it possible to change the jet needles without disassembling the 4 carbs from the banking plate and having to disassemble the choke and throttle mechanism etc?


I have a copy of Brian Barnes How To document, are there any good guides around for these carbs that are worth a read?


Many thanks
Dave

27
CB500/550 / CB550K3 PD46A Carb problems
« on: July 09, 2017, 06:43:42 PM »
Hi

I have now put the carbs back on the bike, from the advice given before I have replaced the main jets, the slow running jets and the float valves. I haven't replaced the needle valves though.

I set the float heights to 14mm as described in a PD46A overhaul document I found on line.

I started the bike on the choke and over the next minute or closed the choke and the bike ticked over at about 1000 rpm. When I opened the throttle the bike cut out. I restarted the bike (without the choke) and it raced up to 3800 rpm and stayed there. Everytime I started the bike after this the engine raced up to 3800 rpm and stayed there.

I have the carb to air filter connector attached but no air filter.

Can anyone give me any advice before I rip the carbs out and strip them down again?

Many thanks
Dave

28
CB500/550 / Fuel leaking out of air inlet
« on: October 23, 2016, 05:09:46 PM »
Hi

I put my pd46a carbs back on my cb550k3 today and it started but I had the following problems:

1)  fuel was coming out of the air box drain between the carbs and the air filter housing. I took the air box off and restarted the bike and noticed fuel was leaking from no 3 carb air inlet stub.

2) when the bike started it revved to 3000rpm and stayed there, when I opened the throttle the bike just cut out.

Before putting the carbs back on the bike I replaced all the slow running jets, and cleaned the pilot jets and emulsion tubes. I cleaned the petrol/air screws and reset them to 2 turns out. I also air jetted all of the inside of the carbs including all of the channel ways, non appear to be blocked.

Would the float height being wrong cause fuel to come out of the air inlet, I must admit i would have expected the fuel to come out of the overflow tube rather than the inlet, I will check the overflow tube isn't blocked.

I turned the bike over with no carbs and there is suction on all four cylinders.

Anyone got any ideas what could be causing these problems?

Thanks
Dave

29
CB500/550 / Fuel starvation when trying to start engine
« on: October 08, 2016, 08:23:02 PM »
Hi

I got the carbs back in the bike and tried starting the engine , no luck!

From previous posts I set the float heights to 14mm, but I saw a reply to my previous post which may indicate I did it slightly wrong and the weight of the floats were on the float needle valve.
Pre fitting I had the carbs on the bench and connected them up to the petrol tank, the carbs filled with no overflow.

However when fitted to the bike and the petrol turned on, no petrol flowed into the carbs (I had left some in there from the bench test), I took the petrol pipe off the carbs and petrol flowed.
I checked the plugs and they were dry and no evidence of unburnt fuel. I loosened the drain plugs in the carb bowls and petrol dribbled out of the overflows.

Does anyone have any ideas of what could be wrong?

Also on the float valves what is the little plunger supposed to do, my guess is that it should cause the rubber tip to protrude, am I right?

Many thanks
Dave

30
CB500/550 / More help required with pd46a carbs
« on: October 02, 2016, 09:01:44 PM »
Hi

I got the carbs, air box, battery and petrol tank back on, but when turned the engine over it didn't fire up.
I checked the plugs, they were clean but dry, I took the carb bowl drain plugs out, and nothing came out.
I then took the petrol pipe off the carbs and petrol flowed. I have taken the carbs back out the bike and they are sat on the bench. The only other thing I tried was putting a length of new tubing on the carb petrol inlet nipple and tried gently blowing but it seems blocked.

Anyone got any good ideas before I start ripping the carbs to pieces?

Many thanks
Dave

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