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Topics - Dave487

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1
CB350/400 / Almost finished (I think)
« on: June 05, 2017, 03:49:11 PM »
Got the 400-4 on the road and passed the MOT last week. It seems to run ok but has a lot of transmission noise on both acceleration and overrun. I haven't ridden another one so don't know how they normally sound. The noise is not there when running in neutral but it sounds a bit clunky if I unscrew and remove the oil filler whilst it's running. Still quiet if I engage first gear but the noise starts when I feed in the clutch even before starting to move off. It sound like it could be from the clutch / primary gears and there was a bit play in the cush drive when I assembled it. I have a feeling it might be the primary gears not meshing correctly. Does anyone know where I can get new cush rubbers from. I have tried to contact ttr400 but did not get a reply.

2
CB350/400 / Kill switch fault
« on: May 17, 2017, 04:14:45 PM »
When putting in the wiring on the 400 I had a spare green wire from the RH handlebar switch which terminated under the tank along with all other connectors. In thinking that it must be an earth I put a ring tag on it  and connected it to the frame.

When I came to check the ignition timing I found that there was no power to the coils and after tracing the circuit through I found that power for the coils comes directly from the kill switch via black/white wire and should be powered by a black to the live side of the switch.

On my kill switch I have a black/white wire and a green which is the one that I  put to earth. This is clearly wrong as the green wire needs to be live when the ignition switch is on in order to feed the coils via the black/white.

 I thought it would be a simple matter of changing the green wire to live and this worked fine except that now RUN is either of the two stop positions and STOP is in the run position.
 The wires  to the kill switch are both in sleeving and look original but obviously don't match the wiring diagram.

Has anyone come across the same situation? I can only think that the switch has been replaced at some time with one from a different bike. OR AM I MISSING THE OBVIOUS !!!!!


3
CB350/400 / carburettor setting
« on: May 15, 2017, 10:49:38 PM »
I got the 400-4 engine running last after week after a complete overhaul. I hooked it up to a small temporary fuel tank and all seemed ok initially, it ran on all cylinders although idling was a bit lumpy, however after playing with the air bleeds I settled 2 turns out and went on to balance them with vacuum gauges and it didn't take much adjustment to get a good balance.
After this the engine ran much smoother although there seemed to be a bit of a flat spot on the transition from idle jet to main. I checked the ignition timing with a strobotorch and decided to leave it at that until I get it on the road.
However two of the carburettors started to drip fuel which was really annoying as I was careful to set the float levels at 22mm so I decided to remove the carb's in order to re-check the float levels but after reading some older posts on this forum regarding carb' problems I decided that the floats might not all have the same buoyancy after 40 years so I made a set of adapters to fit into the bowl drains with short clear plastic tubes in order to see the actual fuel level in each bowl.
It was found that on the 2 which were dripping from the drains the level gradually rose whilst the others remained constant and therefore the problem was leaking needle valves, this turned out to be tiny pieces of cotton fluff where I had used a cotton cloth to wipe out the temporary tank and hadn't fitted a filter into the line. Lesson learned, and a quick trip to the local garage for a 2 quid in line filter should resolve the problem.
After checking all the needle valve were free of dirt I re-filled the bowls and this time they were remarkably consistent and settled at about 3mm below the joint so after leaving them for a couple of hours I am satisfied that all is well and I can now re-fit them and prepare for the MOT test.

What I take from this is that it's easy to blame faulty components for some of our problems but in my case it was a very small almost invisible foreign bodies that were to blame.
 


4
CB350/400 / crankshaft journals
« on: March 20, 2017, 08:46:35 PM »
I've checked the big-ends and main bearing today using Plastigauge and both are within the service limits despite the engine having done over 61000 miles.
Both the shells and journals looked quite good with just a bit of polishing in the load direction.
I was expecting to have to replace them all but the big end had clearance of 0.038mm and main bearing clearance 0.063. The service limit on both is 0.08.
So I might replace the main bearing shells, but the big-ends should last some time with regular oil changes.

Any comments guys.

5
CB350/400 / crankcase oil gallery
« on: March 13, 2017, 09:10:20 PM »
Does anyone have a spare plug from the 400-4 oil gallery points side. Its item 72 in the parts book. Called 'cap B, oil path
Mine had been brutalised by a PO. I managed to get it out but its pretty much destroyed and may leak.

6
CB350/400 / Engine cases
« on: January 20, 2017, 07:56:57 PM »
I've finally got around to stripping the engine and a few gremlins have popped up, mostly caused by physical abuse but no excessive wear so far considering the 61k mileage.

What I need to know is were the cylinders and crankcases originally paint or lacquered finish?

Mine has been very poorly silver painted, probably with a rattle can and the alloy underneath looks  dark grey.

It's going to need a lot of preparation to get it looking right and I'm not sure whether to try nitric acid solution or have them professionally blast cleaned.

Any help on this would be appreciated.

7
CB350/400 / Tyres
« on: February 25, 2016, 01:40:49 PM »
I've been poking about on tyre suppliers websites and got a bit confused as I can't find matching TT (tube type) for front and rear in the the same make. Obviously they need a tube, but do they need to be TT type?
A local supplies pointed me toward Pirelli City Demon, Has anyone got experience with them?

8
CB350/400 / Broken bits on frame
« on: October 29, 2015, 09:28:49 PM »
More info' required.
The stripping of my 400 4 is coming along but I have noticed what appears to be a couple of broken fitting points on the frame under the seat area. It looks like a some collars which were welded to the frame have broken or been removed as shown in pic'.
Anyone know what there as none my pictures of the frame show anything in that position.

9
CB350/400 / Pillion foot pegs
« on: October 27, 2015, 08:00:58 PM »
I've started stripping my 400-4 and a few things are already apparent, but the main one at the moment is that mine is an F1 and the pillion foot pegs are attached to the swing arm, the pivots are really badly worn and will need to be re-worked somehow but has anyone modified an F1 to mount the foot pegs on to the frame and if so is there a kit or modification parts available as I thinks it's a bit stupid to have the pillion passengers feet on an unsprung part of bike.

10
New Member Introductions / Another 'old' Newbie
« on: October 10, 2015, 09:10:25 PM »
Hi all.
Just joined the forum after recently buying a CB400-4 1976.
I live in south Leicestershire and am a retired Plant Engineer from the textile industry.
I was always interested in bikes and did a bit of circuit racing back in the late 1960s but gave up and took to sailboat racing when the family came along as it seemed to be somewhat cheaper and safer.
After retiring I downsized the house and garage and needed an interest for the winter months when it's too cold to sail so I bought an 87 Yamaha TZR 250. It was almost original but in fairly poor condition so I have done a complete nut and bolt restore and got it on the road in May this year.
It,s really fun to ride short distances but I realise that I don't fold up as easily nowadays and really need something a bit more upright.
The Honda came along by chance and seems to fit the bill for another winter project so I intend to strip and restore it to as near new condition as funds will allow. The bike hasn't been on the road since 2006 and is pretty high mileage at 61k. I got it home, put a battery on it and some oil in the cylinders, gave it a few turns with the kickstart then pressed the starter button and she fired up almost at once with no nasty noises. That's as far as I've gone up to now. It's pretty tatty and will need some re-chroming but all complete as far as I can tell.
Anyway I'm looking forward to getting started and hope that some of you guys can put me right with all the issues that will come up along the way.

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