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Topics - AshimotoK0

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91
Anorak's Corner / Coil fix CB250/350K and CB450K0
« on: December 10, 2021, 04:44:10 PM »
Further to this write-up about Honda ignition coil fixing:-

https://www.dropbox.com/s/x0a4fcpmrwm3l19/Ignition%20coil%20fix.doc?dl=0

I have been going through all of the old coils for my bikes and repairing them.

One thing I have found is that on the early brown/beigy coloured CB250/350K coils, you can repllace the HT cables, without the need to solder anything.

On these coils you first look to see if there is a wooden dowel fitted (possibly bamboo) See pic below. If this is present, you carefully drill it out with a sharp 3mm drill bit. You then cut away any sealing epoxy around the HT lead, where it enters the coil body. You can then tug on the old lead and it should pull out completely, revealing a metal sharpened spike at the bottom of the hole. A new 7mm HT lead can then be inserted  fully into the hole, so that the the spike enters into the central conductor core wires  (takes a firm push). Before inserting the HT lead, you coat the the outside of the cable with high strength epoxy adhesive, making sure that none gets onto the metal spike. You can then hammer a sharpened bit of 3mm dowel into the dowel hole, to anchor the HT cable. Some coils don't have this dowel and just rely on the adhesive to retain the HT lead.

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Picture shows Dowel location

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Dowel drilled out and old HT lead removed

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You can just make out the metal spike at the bottom of the hole

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This shows a new HT lead inserted


On the CB450K0 bomber coils (grey plastic body) and later CB250/350K4 coils (blue plastic body), the HT lead conductor is soldered to a brass post inside the plastic, so you have to use a similar method , as described for Honda/4 coils. so, sorry no quick fix on these.
 
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This is a CB450K0 Black bomber coil with brass terminal exposed and a new piece of  7mm HT cable soldered to the post, prior to re-potting with epoxy resin adhesive & putty.


92
Misc / Open / Centre Stand seized pin fix?
« on: November 27, 2021, 03:52:30 PM »
Having just spent several hours, about ten quids worth of Mapp gas, hacksaw blades, blood, sweat, toil  & tears  :( removing a TOTALLY rusted in pin on a CB250K centre stand (suspect bike was left outside for many years) ... has anyone ever tried chopping off the ends of the pipe part/seized pin and at the same time cutting off the outside welds then grinding off the small amount of internal welding, chopping through the centre of the stand tube (and old pivot pin), then  totally remove the old centre tube  and  welding in a new piece of mild steel pipe. Not sure about sizes on other bikes but I have found  suitable mild steel tube on eBay (actually in Hull, near me) suitable for the CB250/350K.

94
Anorak's Corner / Honda Service Tester capacitor/condenser tester voltage?
« on: November 10, 2021, 10:02:37 AM »
Just building a bit of kit to test out Honda condensers. (using a scrap 12v ->400v DC generator ) . I have a decent Fluke meter to test the capacitance accurately  but the Service Tester applied a high voltage of several hundred volts in order to check for dielectric insulation breakdown at high voltage. Does anyone know the voltage that the Service Tester generated/applied to the condenser under test? I suspect about 400v DC but I don't want to trash perfectly good condensers by overdoing it.

I think Oddjob used to give his apprentices electric shocks using that bit of kit, so maybe he's my man. Or if anyone has a copy of the service tester manual it may tell you in that. I suspect a lot of Honda capacitors are binned when there is nowt wrong with them ..only to be replaced by pattern parts such as  Daiichi and the like, which are sh*te.

UPDATE : Found these manual scans. Looks like the 70's tester used an electro-mechanical  vibrator to generate the high voltage ( like car valve radios used in the 1950's) ... I am using a solid-state inverter.

 However, I suspect that the tester applied voltage at a frequency of 60hz....  reading the JIS spec. for condenser testing.

Also found the instructions for use in the CB450K0 Black Bomber shop manual. If anyone wants to gen. themselves up on vintage Honda electrics then read the section on electrics in the BB manual  ;D  Link below:-

https://www.dropbox.com/s/typ5a2r2mjaxtvs/CB450%20K0%20BLACK%20BOMBER%20SHOP%20MANUAL%20.pdf?dl=0

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96
The guys at Motoclassics gave me this manual, as they used to own Caswell Europe.

It's the best source of DIY info I have come across. .. so I uploaded a pdf copy to my Dropbox . Link here:-

https://www.dropbox.com/s/zrucs2aip1gzbg0/vdocuments.mx_caswell-inc-plating-manual-dave-brauns-home-indexcaswell-plating-manualpdfpractice%20%281%29.pdf?dl=0

 
Chemicals are available from 'YouPlate' http://www.youplate.co.uk/  or Gateros   https://www.gaterosplating.co.uk/

Of course Caswell sell kits too but If I remember correctly, they are more expensive.
 
 

97
Never seen this discussed on here before so here goes. How resistant is the Honda factory paint applied in the  60's/70's to fuel with ethanol in it?

I am sure Menno will probably be able to answer this. 

98
CB750 / CB750K0 Album Cover
« on: October 24, 2021, 06:20:40 PM »
My mate DodgyRoger got hundreds of LP's from a load of house clearance stuff, which a guy had left in one of his rental units and this was one of them, which he donated to me today .... dated 1972.


I have posted an image of it previously on here but that was an internet image and now I have the record  ;D

http://www.sohc.co.uk/index.php/topic,15713.msg131241/topicseen.html#msg131241


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This one would be nice to own too ... mean the album BTW  ;D ;D ;D

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99
Misc / Open / Anyone tried TIG Brazing ? Exhaust repair and rechroming.
« on: October 19, 2021, 09:31:43 AM »
Anyone on here had a go at TIG brazing ?

I have watched a few videos and they seem to use a #10 'Jazzy' Furick ceramic cup and the argon flow rate turned up to about 10 l/min. (just ordered a kit to try out).
They also seem to use silicon bronze brazing rods (no need for flux as the argon shields the braze).

Anyone know if silicon bronze can be chrome plated over OK? All the platers I have asked  are always very vague on what materials you can used to do repairs. The one in Hull says you can only fill repairs with steel but that's b*llocks, because I silver solder repaired my CB500K0 headlamp brackets and they turned out fine (I silver soldered them but Marquerstore in Coventry re-chromed them). Problem is that the exhaust I am repairing has lots of fixed internal baffling so the only chromers that will touch it in the north/midlands are the guy in Hull or Agbrigg in Leeds .. Agbrigg want £350 to chrome it, which is too expensive IMHO. The guy in Hull is about £200. He just chromed two of my mates CB500K2 pipes and they look a decent job. Agbrigg rechromed his CB450 silencers a couple of years ago and he reckons the quality wasn't brilliant.

100
CB500/550 / My friends CB500K2
« on: October 16, 2021, 06:12:10 PM »
A friend of mine buy projects really as a hobby then sells them on and buys another.
This is his 1973 CB500K2, originally a US import. He is putting it up for sale (he usually used free-ads in back of monthly mags.) in the spring but if anyone is interested I can put them in touch. The pipes are used but  genuine HM323s, which  I sold him, two of which he had rechromed.
PM me if you are interested.
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101
Misc / Open / Anyone go to Stafford today?
« on: October 09, 2021, 09:39:05 PM »
Anyone go to Stafford today? if so how was it? I gave it a miss.

102
Misc / Open / Vintage Voltage TV Programme.
« on: September 23, 2021, 09:57:29 AM »
Anyone watched this ... https://www.vintagevoltage.tv/.    where this company  in South Wales converts a range of classic cars/bike to electric power .. just watched one (BMW1602),  where they visited Marque Restore chromers in Coventry .. I was impressed that they can still cyanide copper plate there as a base plate. I used them for my CB500K0 fork ears and rear mudguard and they did a really good job. On the TV programme an India Enfield  was also converted to electric. All bloomin' expensive though and I wonder where they source some of the Tesla parts they use (surely there aren't  enough Teslas scrapped to supply them).

103
Tricks & Tips / Chrome trim on CB350F, CB500F Etc Seat Covers.
« on: September 20, 2021, 10:46:34 AM »
I am helping a mate restore an original  CB350F seat. I have welded the base and the original foam is  still really good. The cover too is original but was really dirty with ingrained muck and after cleaning thoroughly and then treating with Avon Skin-So-Soft it became a lot more supple and some of the orginal puffiness in the 'quilting' has came back. However, when it dried out after a couple of days it still looked really dull. I experimented with some furniture restorers 'adhesion promoter' and this brought all of the satiny semi-gloss sheen  back but was sticky for a few days .. it's now dried out and looks pretty good...really pleased with it. I applied the adhesion promoter and then realised it is 2-part and  I hadn't  use the part 'B' !  :-[  But it worked fine in the end and not so sure that the part 'B' would have helped anyway, as I was using this stuff for a non-intended application

However, this seat has the rather sh*tty chrome trim integral with the cover and all of the chrome is starting to peel. I bought some self adhesive chrome 'detailing tape' off eBay,  which is exactly the correct width to stick on top of the plastic moulding, which is chrome covered, as standard. However, it won't stick properly. I then bought some ultra-thin double sided tape but again, when backed with the DS tape, the chrome detailing tape lifts after a short time.

Any ideas? I did think of spraying with aerosol contact adhesive but that would need masking and not very forgiving if I cock it up 1st time.

The first couple of inches of trim on the LHS , has the detailing tape backed with DS tape applied to it  but the adhesion isn't brilliant.

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104
CB350/400 / 400 Carbs from a Bloke in Hull
« on: September 15, 2021, 07:40:13 PM »
My mate in Beverley can't get his 400/4 carbs to perform properly (despite U/S cleaning etc. ) and he was away on Holiday so asked me to make an offer on these eBay ones, from a bloke near me in Hull (he had borrowed my Gerben restored ones and the bike ran perfect with my carbs fitted).

https://www.ebay.co.uk/itm/224607055306

I went to pick them up the same day as buying them and it seems the seller is a retired engineer and refurbs them to sell on. Must admit, I am well impressed .. refitted with all Keihin brassware .. all steel parts nickel plated, cleaned up alloy but not too 'blingy' and set-up and tested on his own superbly restored 400/4.

I can pass on his details if anyone is interested .

105
CB750 / Anyone need a Sandcast/K0 NOS hub?
« on: August 30, 2021, 08:55:55 AM »
Spotted in this listing the seller says he also has a NOS -030 part separate to this listing.

This below is from my copy of 4/69 sandcast  parts book




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