Author Topic: Front fork assembly  (Read 4647 times)

Offline El__burro

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Front fork assembly
« on: January 08, 2016, 06:04:11 PM »
Good year,
I have replaced the seal on both forks but I am in need of help.
I have followed a very easy process reassembly the inverse way as I disassembled it all.
My issue is the part in the picture number 14, its quite a thick ring between the seal and the circlip.
I have been trying to ensure that the circlip locks in its position but i am struggling, i have "punched it down" but not all the way; before I make a mess I thought I could ask for help.

please help!
El__burro

Offline Bryanj

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Re: Front fork assembly
« Reply #1 on: January 08, 2016, 06:38:14 PM »
Check the thickness of the new seals against the old as i think the later ones use modified thicker ones with no washer

Offline Green1

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Re: Front fork assembly
« Reply #2 on: January 08, 2016, 07:29:37 PM »
I used the thicker seals in my bike just discard the washer

Mick
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Offline El__burro

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Re: Front fork assembly
« Reply #3 on: January 08, 2016, 09:13:23 PM »
Actually the new seals are thinner than the old ones.
I guess removing the 14 will not cure the problem.
thanks
see images attached.

Offline El__burro

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Re: Front fork assembly
« Reply #4 on: January 10, 2016, 01:27:10 AM »
All sorted!  Thanks to perseverance and some scrap metal I had in the shed.
Thanks
El___burro
« Last Edit: January 10, 2016, 05:57:26 PM by El__burro »

Offline El__burro

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Re: Front fork assembly
« Reply #5 on: April 04, 2016, 01:00:46 AM »
back to square 1.
Either because of the chinese seals I've used as replacement (wich is a tiny shorter) or probably because I made a mistake in replacing them..
the seller (of the chinese seals) has sent me a new pair, I will retry tomorrow but just to make sure I get it right this time...
The seals needs to face the road the left or the right way (see img)

many thanks
el__burro

Offline Bryanj

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Re: Front fork assembly
« Reply #6 on: April 04, 2016, 06:42:31 AM »
The flat surface should be at the top

Offline El__burro

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Re: Front fork assembly
« Reply #7 on: April 25, 2016, 06:35:15 PM »
one is fine the other leaks, why?
el__burro

 

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