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Rear disc conversion

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400 Cafe Racer:

--- Quote from: allankelly1 on October 22, 2021, 12:15:37 PM ---Lovely chubley






Happy with that

Will need to make up the required wheel spacers nearer the time that will replace the round black and white areas you see at the moment

All really that is left to do is sort out a torque arm that fits between that hole in the hanger and the original fixed pint on the swing arm and improve the hub locking assembly as per the earlier post this morning which I see as a no brainier

As the wheel assembly design is almost complete and looks totally practical and all the main problems are solved I will next look to see how I can sort the rearsets to accept a master cylinder which will need my thinking cap on as it will need to look pleasing / factory like the rear disc assembly

Hope all are enjoying the posts so far

Best wishes Al


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--- End quote ---

Hi Allan,

I've just caught up with the progress on your disc brake conversion, some lovely work going on there, nicely finished.

Looking at the mounting position of the underslung caliper, I just wondered what your thoughts are on potential water soaking of the pads from spray coming off the front wheel, it looks as though it could be in the line of fire. ?

What do you think ?

Regards

Dennis

allankelly1:
Yes I see what you mean, the set up is the roughly the same as the Cagiva Mito that I have copied that has a under slung caliper too.

Maybe slight lower but still under slung

Worse if it was an issue I could always add a subtle 3 d printed “deflector” mounted on my lower exhaust mount that sat in front of the caliper for extra protection from spray if I ever go out in the rain

Lastly pads are well hidden / shrouded inside the caliper due to it being an opposed piston unit rather than a sliding type with minimal gap for the disc thru the caliper body (about 1mm per side clearance between disc and caliper body)




Best wishes Al







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400 Cafe Racer:
" if I ever go out in the rain" :D :D :D

Yes I know what you mean. !!!

The Delkevic looks very interesting.  Do you have any video footage so we can all hear that "music" through the rev range with the 400f on song. ??

Regards

Dennis ;) ;)

allankelly1:

--- Quote from: 400 Cafe Racer on November 05, 2021, 10:16:58 PM ---" if I ever go out in the rain" :D :D :D

Yes I know what you mean. !!!

The Delkevic looks very interesting.  Do you have any video footage so we can all hear that "music" through the rev range with the 400f on song. ??

Regards

Dennis ;) ;)

--- End quote ---
Will sort a YouTube link out for you


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allankelly1:

--- Quote from: Oddjob on November 05, 2021, 10:18:27 PM ---The 3d printer you are using is giving really good results, can I ask what model it is and approx cost of running it?

--- End quote ---
Hi Oddjob

I am a greedy person

I have three in total, two ultimaker  2’s and bought my son last Xmas a Flashforge creator pro 2 that I borrow now and then (plus jump on his pc that has  Fusion 360  when I cannot use my SolidWorks pc)

The ultimakers tend to get used for big stuff like the disc carrier and my rd sale parts like replacement clock cases







and the flashforge for smaller stuff like the rear set stuff



And some nice dual extrusion/ colour parts too in ABS as the flash forge is good for fine detailed parts due to it using a smaller nozzle and filament and has a more controlled filament feed system




As for running costs,  other than upfront purchase and a few maintenance parts they run for free and at a good profit as they are always on the go making parts for eBay / FB and the Rd forums as shown below as a little home business as well as home projects too like the disc conversion



Best wishes Al


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