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DS Pattern silencer

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Matt_Harrington:
Hi, Is it possible to fit the silencer to a 400/4 with the down pipes installed or is it best to work from the silencer back to the cyl head?
I ask as I'm struggling to get the silencer 'aperture' (where the captive nuts are) over the frame loop. I have managed to sort the packing sleeve out on the silencer but I'm struggling to get the unit into position with the down pipes on the bike.
Matt

Nurse Julie:

--- Quote from: Matt_Harrington on June 12, 2022, 05:56:07 PM ---Hi, Is it possible to fit the silencer to a 400/4 with the down pipes installed or is it best to work from the silencer back to the cyl head?
I ask as I'm struggling to get the silencer 'aperture' (where the captive nuts are) over the frame loop. I have managed to sort the packing sleeve out on the silencer but I'm struggling to get the unit into position with the down pipes on the bike.
Matt

--- End quote ---
Yes, you can fit the downpipes and then the silencer. But, whichever way you go about it, only do any nuts / bolts up finger tight to start with. You need a huge amount of wiggle room on the headers to be able to line everything up so it fits. Are you sure you are trying to fit the silencer bracket to the frame bracket correctly and is it the correct bracket?

smoothoperator:
I have just recently fitted a DS (Brituro) silencer. I don't understand what you mean by frame loop or captive nuts, that said. here is how I fitted mine. Down pipes and collector bolts fitted first. Gasket where silencer fits to the collector box was too large in diameter so I used 180 grit to reduce it down from memory 38mm to 37mm, or thereabouts. Slightly splayed out the silencer where it has the 2 slots then twisted back and forth onto the collector box. Then connected the silencer bracket, 2 bolts on the silencer and 2 bolts onto the frame. Finally tightened the clip on the silencer/collector box junction. I had previously read threads where others had to reduce the outer diameter of the silencer gasket.

Matt_Harrington:

--- Quote from: Nurse Julie on June 12, 2022, 06:36:13 PM ---
--- Quote from: Matt_Harrington on June 12, 2022, 05:56:07 PM ---Hi, Is it possible to fit the silencer to a 400/4 with the down pipes installed or is it best to work from the silencer back to the cyl head?
I ask as I'm struggling to get the silencer 'aperture' (where the captive nuts are) over the frame loop. I have managed to sort the packing sleeve out on the silencer but I'm struggling to get the unit into position with the down pipes on the bike.
Matt

--- End quote ---
Yes, you can fit the downpipes and then the silencer. But, whichever way you go about it, only do any nuts / bolts up finger tight to start with. You need a huge amount of wiggle room on the headers to be able to line everything up so it fits. Are you sure you are trying to fit the silencer bracket to the frame bracket correctly and is it the correct bracket?

--- End quote ---

Mmm, The loop on my frame does not have the ability to have a separate bracket like the photo showing it. My frame loop has a welded on bracket as per the other photo.
So, have my frame been messed about with? Or is this a change in the frame somewhere along the lines. Interestingly I can't find the separate bracket in my parts book.
(Excuse the block of wood - it was to keep the centre stand away from the job in hand.
Matt

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TrickyMicky:
Your frame is the one with the pillion pegs on the swinging arm, the other, later, one has the pegs on the frame. Same exhaust, just the silencer is rotated to a different position. By a sheer fluke, I am still running with an OE system, but even with wonderful Honda technology, I found the only way too fit the system was to loosely bolt everything together, giving lots of wiggle room. Give yourself plenty of time, keep the coffee pot handy alongside the latest dictionary of foul language. It WILL fit, eventually, and it's a very satisfying feeling. Be luck,  Mike.

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