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Engine rebuild questions

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Bryanj:
Primary chain use kawasaki, many posts on that for part number

Dolomite_:

--- Quote from: Bryanj on February 11, 2024, 11:34:07 PM ---Shells rarely need changing, Julies picture is of a useless chain and it you fit new also chage rubber dampers in primary drive.
Check tensioner horseshoe for free movement and tensioner lock bolt ans plunger

--- End quote ---

The tensioner horseshoe is seized so thats being replaced. The tensioner lock bolt and plunger need repairing, I'm taking the crankcase today to see if it can be repaired as I'm not confident that I could drill and tap the new thread.

Dolomite_:

--- Quote from: Matt_Harrington on February 12, 2024, 08:26:36 AM ---Westfield fasteners will do most of what you want (there is another supplies but I can't think of them on a Monday morn!)
I'd replace the camchain as well.
As Bryn says, unlikely shells need changing. Check if the cylinder bore look OK and if there is a lip at the top.

--- End quote ---

Is there a list of the bolts required? I was trying to find a crankcase set so I know I've got the correct bolts. Westfield fasteners just seem to do individual and I dont want to get the wrong bolts  :D

McCabe-Thiele (Ted):
There is a fix for the adjuster that has an O ring fitted its a SS unit that requires the original thread to be tapped out.

It is similar to this one - my old purchase supplier is no longer listed mine was about £25.00

https://www.ebay.co.uk/itm/254365035879?fits=UKM_Make%3AHonda&hash=item3b39566d67:g:IaIAAOSwJdBdgzyv&amdata=enc%3AAQAIAAAA8EghuxUfhrhh6U3vmNEX4HnoPUWzZ%2FPzRruuHgaJJ9NT87T7myJXmZF00bygB1jwfGKOFG6A1FJrvAbkO7fMWIJeZSwLgQMsU6azrhsN2G%2FMp0KE%2BKuDXRVwTYw1aQdoYHweSPTSUnQUjqZh4%2BkLI6Zqj%2FXfMGUNdngSUwikIjpG6W%2B90vxeVMv15KShH8iZJLY3fwWwD9NQdaTv0O6SjoUE4TviOvYWkcvIn7Q6vssC%2Bsu2mAR8Yk7R5kk%2Be7mHn8K1M3cplTNQ7q0GZpQgzit6XaeRfImXKLyaDudyIpcNTRpN4tw%2BC9rpSx%2BNzoMyNA%3D%3D%7Ctkp%3ABk9SR_z5ycmzYw

Dolomite_:

--- Quote from: McCabe-Thiele (Ted) on February 12, 2024, 09:18:04 AM ---There is a fix for the adjuster that has an O ring fitted its a SS unit that requires the original thread to be tapped out.

It is similar to this one - my old purchase supplier is no longer listed mine was about £25.00

https://www.ebay.co.uk/itm/254365035879?fits=UKM_Make%3AHonda&hash=item3b39566d67:g:IaIAAOSwJdBdgzyv&amdata=enc%3AAQAIAAAA8EghuxUfhrhh6U3vmNEX4HnoPUWzZ%2FPzRruuHgaJJ9NT87T7myJXmZF00bygB1jwfGKOFG6A1FJrvAbkO7fMWIJeZSwLgQMsU6azrhsN2G%2FMp0KE%2BKuDXRVwTYw1aQdoYHweSPTSUnQUjqZh4%2BkLI6Zqj%2FXfMGUNdngSUwikIjpG6W%2B90vxeVMv15KShH8iZJLY3fwWwD9NQdaTv0O6SjoUE4TviOvYWkcvIn7Q6vssC%2Bsu2mAR8Yk7R5kk%2Be7mHn8K1M3cplTNQ7q0GZpQgzit6XaeRfImXKLyaDudyIpcNTRpN4tw%2BC9rpSx%2BNzoMyNA%3D%3D%7Ctkp%3ABk9SR_z5ycmzYw

--- End quote ---

I've got the replacement one where you need to tap out the original thread. But it looks like the previous owner did such a bodge job it cant just be tapped out. It looks like the original thread is there and someone has tried to drill it at an angle.

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