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Wiring harness connection to battery tray (with pics)

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Bryanj:
Thats what happens when that small wire carries starter current.

On ebay you can now get Lucas wiring loom smoke for if you have let yours escape!

Yuppie_88 (Luke):
Thanks everyone for the replies, it sounds like the first point of call is to check good ground connections to the frame then.

I noted from the wiring diagram; the regulator, rectifier and safety unit all ground via the ground wire bolted to the frame where the seat lock latch is, whereas the starter and starter switch obviously get ground from the engine. 

A few parts arrived today so that should keep me busy this weekend. The connector blocks and bullet connectors look a bit crusty in places, does anyone recommend anywhere best to get replacements to keep everything nice and standard? 

McCabe-Thiele (Ted):
Kojaycat do the block connectors.

Yuppie_88 (Luke):

--- Quote from: McCabe-Thiele (Ted) on August 12, 2024, 08:33:42 PM ---Kojaycat do the block connectors.

--- End quote ---

Brilliant, I'm assuming it's the 3.9mm Japanese bullets?

https://kojaycat.co.uk/epages/950000457.sf/en_GB/?ObjectPath=/Shops/950000457/Categories/Connectors_Bullet/39mm_Japanese_Bullet_Connectors

Mike_Berkshire:
I ordered replacement connector block kits from Kojaycat today. A great recommendation; thanks Bryan!

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