Author Topic: Petrol Tank Sealant?  (Read 2786 times)

Offline XS850

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Petrol Tank Sealant?
« on: May 03, 2026, 07:10:35 PM »
Hi All

Coming towards the end of my CB400f rebuild and time to look at the petrol tank - scabby in places with small rust spots coming through the paint (Light Ruby Red). So, stripped all the paint off plus an enormous amount of surface filler only to find a hardened “black” coloured skin (epoxy?) over the whole surface - looks to me like tank lining but on the outside! Anyone come across this before?
I suspect if I remove it I’ll find lots of pinholes - it wasn’t leaking before but to me it’s been “bodged” so reluctant to leave as is!
Anyone got an early CB400F (75) going spare - colour & paint condition irrelevant
Cheers - Bruce

Offline Rayzerman

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Re: Petrol Tank Sealant?
« Reply #1 on: May 04, 2026, 02:02:03 PM »
How is the tank condition on the inside?  The coating may have been an epoxy primer, which likely is best not stripped off.  I wouldn't do anything without first doing a de-rust with EvapORust and verifying no leaks from the inside out.  If none and tank cleans up inside OK, then I'd go ahead and tackle the outside..... filler if needed, a good sanding with say 320 grit and a self-etching primer.
'72 CB350F, 2010 CBF1000FA

Offline XS850

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Re: Petrol Tank Sealant?
« Reply #2 on: May 08, 2026, 05:16:54 PM »
Many thanks to Ted for a replacement tank - stripping old paint off now and it’s much better than the one I started with (welded panel underneath, covered in epoxy, lots of dents and dings) - this one will keep to my standards better I think!!

Bruce