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500 K cafe racer conversion - build thread

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Ewan 500 K1:
no, not yet applied the grease gun yet OJ, as ever with this reconstruction its all theory till I sort out the powdercoatin an reassemble  the meccano. Got some 90 degree nipples , but they were too big an ugly to the eye  ???

Ewan 500 K1:
Dropped the frame, swingarm, botton yoke, rear brake stay, rear brake rod and engine mounts off at WTA Coatings, just outside annan, today   ;D ;D ;D ;D

http://www.wtacoatings.co.uk/

Ewan 500 K1:
Having failed to find any UK / european suppliers of plugs to blank off the tacho drive hole in the rocker cover, I ordered a couple from america, both meant to be for 750's.

First one, $16 inc P&P from http://www.workingclasschoppers.com . This one is a bit on the loose side and doesnt have a groove for an o-ring. I've stuck on ebay at http://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&item=181299549879

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Next one from member 754 on the US site , this is a much snugger fit and has an o-ring groove. $20 delivered. I think he still has more available.

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kendo57:
You could just remove the drive and fit a small flat plate over the hole  using the single
 bolt to hold it in place. Mine was like that when I bought it and works fine.

Ewan 500 K1:

--- Quote from: kendo57 on January 11, 2014, 10:03:46 PM ---You could just remove the drive and fit a small flat plate over the hole  using the single
 bolt to hold it in place. Mine was like that when I bought it and works fine.

--- End quote ---

Never thought of that Kendo... probs looks tidier too

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