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1971 CB500K0 Resto 3/71 VIN 1000896

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AshimotoK0:
Just bought this off ebay NOS Genuine... He has another one if anyone needs one .. half DS price for Genuine

http://www.ebay.co.uk/itm/Honda-CB500K-CB550K-CB500F-CB550K-14520-323-000-cam-chain-guide-tensioner-/231879910062?hash=item35fd1ea2ae:g:-8oAAOSw~OVWwgqV

AshimotoK0:
I foolishly tried to remove the front brake caliper bleed nipple without applying any heat, when I first stripped the bike and it sheared off flush with the alloy caliper housing   :-[ :-[ :-[ :-[  plus the piston was stuck solid  and I couldn't get it out. I MIG welded a blob onto the top of the remains of the nipple and then gradually built up the weld to a bigger blob then clamped the blob in a vice and it came out no problem. I used this method on a broken off crankcase stud on my 750. I made up an crude adapter to apply up to 160 bar water pressure using a test rig at work but someone had nicked the power supply that runs it,  so I just heated up the body of the caliper with a MAP gas burner and whacked the caliper onto a flat steel plate and the inertia of the piston freed/ moved it out. I then clamped a tool clamp on the insides of the piston bore and pulled the piston out. Like ever other Honda brake caliper  piston I have ever removed from a bike left for  yonks, the piston is  badly pitted and need replacing along with the seal but the caliper body is fine.

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JamesH:
Nice result in the end Ash...

Bryanj:
Dont tell anybody Ash but i have had to re fit worse than that for customers who insisted, but only on those i didn't like

UK Pete:
I got an f1 caliper that needs the same treatment, i will give it a go

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