SOHC.co.uk Forums > CB500/550
LH Crankcase Cover
DerekB:
I have a 1971 Honda CB500. I'm new to the rebuilding world, but I love tinkering in the garage. So I removed the LH crankcase cover to my bike the other day, no problems getting it off. But when I reinstalled it, the hand lever cable was not engaging the clutch to allow me to shift gears. I never adjusted anything inside the cover, but I didn't do something right when assembling. When I pull the lever everything seems to be working inside the cover. I did have several (maybe 6) small 1/4" orings that fell out of the cover, broken, when I removed it. I'm not sure where they go. My manual doesn't spec them out anywhere. Any ideas how I may have mis-assembled the cover?
mickwinf:
have you lost the ball bearing that fits in the operating mechanism, it bears against the pushrod.
DerekB:
no the ball bearing is still in place. after installation, do I need to readjust something? does the pushrod slide in and out when squeezing the clutch handle?
DerekB:
Thank you for all the excellent advice. Like I said previously, there were maybe 5-6 small broken o-rings that fell out of the cover when I removed it. Are these for the grooves that are on the push rod? Or somewhere else? I currently did not replace any of them since I was unaware of where they came from. My maintenance manual does not spec them out anywhere.
Bryanj:
Only O rings inside that cover are behind the oil pump and cannot fall out, also they are 15mm.
Sounds like somebody has put them in there to cover up a problem. As oddjob said check the ball bearing and pushrod, adjustment procedure is in the manual
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