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Messages - AndyD

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1
Member 4 Sales / Re: 400 project
« on: August 02, 2026, 09:50:43 AM »
Thanks Guys,
Agree it looks like the general marketplace is pretty stagnant.
I did shift a GSX1100 project a while ago which cleared some space but really wanted to move a few more complete / project bikes as I've lost the drive to restore them all.
Might give the 400 a shot on eBay and see if any interest, if not she may go back into the shed which is a shame as I guess that rarely ends well long term!
Having done a lot of work on the 400 I keep trying to convince myself to finish her off properly and have pretty much everything here to do it but just can't get back into it.

Cheers,
Andy

2
Member 4 Sales / Re: 400 project
« on: August 01, 2026, 03:44:41 PM »
Guess there's not a lot of interest!
Wondering if I'm better breaking the bike down and selling off as bits - would make space in the garage in the meantime at least.
I'll have a look on eBay and see what bits go for and maybe go that route
Cheers,
Andy

3
Member 4 Sales / 400 project
« on: July 26, 2026, 04:15:08 PM »
Hi all,
Finally made the decision to move on the 400 I part restored some time ago and thought I’d try the forum first to see if anyone is interested in a project.
Bought some years ago as a basket case from a guy who’d started work on the bike, powder coating the frame and some other parts and stripping the engine, before giving up and piling it all up in the garage.
My plan was to quickly assemble the puzzle to figure out condition and what was needed then I’d  take it all apart again with a view to a proper, full restoration.
Didn’t go to plan as I spent far too long and much too much money getting it together, buying parts and getting it running.
I never really fell in love with the 400 however and have other projects I want to get on with so need to shift the bike and pile of parts I collected for it.
Photos show the current state – pretty much fully assembled with the exception of front brake and essentially it’s ready for taking apart and doing properly with pretty much everything there or in the pile of bits with the bike.
Original red tank and side panels were in poor state but found a really good original tank and there are also spare blue panels and a set of new remanufactured panels.
Spares include new DSS seat, new shocks (from Legend motorcycles In think), universal silencer (fitted briefly then replaced with DSS pattern silencer), DSS brake pedal, lifting handle, steering lock and various fixings and parts.
Spare engine cases and some internals as photo – condition unknown and no history or V5 on the cases but maybe some use.
There’s also a set of new piston rings and the set of original std pistons and liners – the originals were replaced with a set of low mileage oversized rings and liners
If anyone is interested in the project I’m happy to get any more details or photos etc. and run through more detail on the bike, condition and parts etc.
I was hoping value might be somewhere around the £2,000 mark but no real idea.
Otherwise I guess it’s the dreaded eBay and inevitable deluge of daft questions and offers.
Cheers,
Andy

4
Misc / Open / Re: Decent Old Suzuki forums anywhere ?
« on: February 05, 2026, 02:09:00 PM »
Hi Grewth,
One that certainly used to be pretty good was the GS Resources US site but I haven't been there for quite a while.
Was very good when I was working on the GS1000 and GSX1100 with lots of guys who had vast experience and knowledge and quite a bit of useful technical downloads etc.

Cheers,
Andy

https://www.thegsresources.com/

5
Other Bikes / Re: CB900FD forks
« on: December 05, 2025, 12:11:18 PM »
Hi all,
Think I've finally got to the bottom of the fork leg mystery.
I really couldn't imagine that someone had somehow removed the inside part of the damper but it looks like that was definitely the case.
After much searching it proved impossible to find a pair of replacement used legs in decent condition so stretched the credit card and ordered up new TNK ones.
Photo hopefully shows new versus old ones - new ones with the internal in place.
I can only assume the PO had a major issue with the forks and butchered the legs in desperation / anger!
[ Guests cannot view attachments ]
A few small parts were also missing from the dampers so CMSNL did further damage to the home finances.
Just got to get the two bottom bolts and washers sorted now and can get on with rebuild.
Cheers,
Andy

6
Other Bikes / Re: CB900FD forks
« on: October 20, 2025, 07:18:55 PM »
Brilliant thanks Murf,
That looks / sounds exactly as I'd expect so I'm pretty convinced that the inside bit has been removed - absolutely no idea why anyone would do that or how easy it is but I can't see any alternative.
Frustrating as the bike is very low mileage and original with just a bit too much patina (rust) on the frame so I'd hoped for a quick tidy up and get her up and running without huge expense.
Looks like aftermarket stanchions are the only option so have to punish the credit card and move on!
Cheers,
Andy

7
Other Bikes / Re: CB900FD forks
« on: October 20, 2025, 02:28:05 PM »
Thanks Murf,
The forks are 39mm with the anti-dive assy so I guess might be different to the CBX ones.
After another exhausting (boring!) Google I finally found a picture of the end of a standard fork tube.
Bizarrely it does look like the PO may have somehow removed the internal end bit inside the tube that retains the damper
[ Guests cannot view attachments ] is the picture of an original NOS one
[ Guests cannot view attachments ] is how mine look
No idea why or even how they would have removed the internal bit but it would explain why it feels / looks wrong as they are.
More hunting now to try and track down some replacement fork parts I guess!
Cheers,
Andy

8
Other Bikes / Re: CB900FD forks
« on: October 20, 2025, 11:57:20 AM »
The bottom bush sits in a recess in the fork tube so is positively retained - it's a split bush so once inside the tube it's closed.
However my idea that maybe that would prevent the tube coming up too far isn't right as the top bush is right at the top of the fork leg so this would only prevent the tube coming out very late, so the damper could clear the base of the fork tube by this stage.
I'll try and Google some pictures of the inside of a fork tube for this model as I really can't get my head around it at the moment and just wonder if maybe there was something in the fork tube that's been removed somehow and lost - would be very odd but i can't currently think of anything else!
Cheers,
Andy

9
Other Bikes / Re: CB900FD forks
« on: October 19, 2025, 12:10:21 PM »
Hi Bryan,
I had another closer look at the parts and also Googled images etc. and I think part 17 is in the right place in the bottom of the slider as the hole through it is too small to slide up over the damper assy.
Like you I can't see what would stop the damper pulling straight through which is what's thrown me - every other fork tube I'm familiar with has something at the base which only allows the damper assy to come out through the top of the tube.
Looking at the fork tube parts online at CMSNL / Ebay there doesn't seem to be anything at the bottom of the tube to retain the damper.
The only other thing that could keep it all together maybe is the top fork bush which is then retained by the ring and circlip up by the fork seal.
I'll try a quick assembly this afternoon and see if that works as I can't think of anything else so far.
Cheers,
Andy

10
Other Bikes / Re: CB900FD forks
« on: October 19, 2025, 10:57:26 AM »
Thanks Bryan,
It's odd but the FD version doesn't seem to appear in a lot of parts lists etc. for some reason.
The FC is very similar and luckily I've also got the microfiche for the FD so have scanned that in which is really useful.
I think I might have worked out what's wrong after a closer look this morning.
[ Guests cannot view attachments ]
It looks like part 17 should be fixed in the bottom of the fork tube (pt 7) but it looks like it's actually stuck in the bottom of the fork case (pt 14).
This means that the damper (pt 23 etc) can just pull straight through the tube and nothing holds the tube and  case together if that makes sense.
I'll try and get one out later and see if I'm right - never seen this before and always thought that part was 'fixed' inside the fork tube somehow, but maybe it's just just pressed and can come apart with force.
I think the PO maybe just forced / abused the fork assembly until something gave way and came apart, then couldn't figure out why it wouldn't go back together and partly / loosely reassembled it.
Hopefully nothing is damaged
Cheers,
Andy

11
Other Bikes / Re: CB900FD forks
« on: October 19, 2025, 10:43:27 AM »
Hi Dave,
Hope you're doing OK.
Yes, that's the 900 sat in the corner waiting patiently for some attention!
Pretty well finished the CJ360T, just needs tweaks and tyres to be roadworthy.
Spent some time doing the XT250 which is also now complete and I really need to get it out on the road to run in as it had a rebore and full rebuild after finding endless bodges and damage on close inspection.
Really should catch up some time if you're around.

Cheers,
Andy

12
Other Bikes / Re: CB900FD forks
« on: October 18, 2025, 10:53:48 AM »
Hi Bryan,
Spent a happy few hours scanning the microfiche in the other day so happily now have full parts details and diagrams for the bike.
I've worked out the parts generally and know what's missing but the bit I couldn't fathom was what if anything retained the internal damper assy.
On other bikes I've worked on this could only be removed from the top of the forks - once slid down inside it would be trapped at the bottom and then the damper is bolted to the underside of the fork leg with an allen key bolt.
Here I can slide the assy in and out top and bottom which seems odd.
I'm not sure if this is correct or if something is wrong with the parts.
Cheers,
Andy

13
Other Bikes / CB900FD forks
« on: October 18, 2025, 09:55:50 AM »
Hi,
Been away from the bikes for a while but trying to tidy up a few projects to at least stop them perishing slowly through neglect!
First up is a CB900FD from 1983 which I bought many years ago from the original owner that has been standing around since about 1989.
The PO had stripped the forks for some reason he couldn't quite remember, failed to fix whatever was wrong and loosely reassembled them to the bike before laying it up for a very long rest.
Now I've finally got the bike on the ramp and got it all apart again it's a bit mysterious - some parts missing, some wrongly assembled and some a bit damaged.
I think I've figured out most of the issues but what I can't grasp is that the internal damper assy isn't held inside the fork stanchion in any way - all other bikes I've worked on you could only pull this out through the top but here it can slide right out either end.
Not sure if the stanchions are wrong or I'm missing something so wondered if anyone had any ideas / experience?
Cheers,
Andy


14
Project Board / Re: TL125S
« on: December 21, 2024, 01:42:15 PM »
Dave,
Is it 1.25 - the Honda tool seems to show maybe 1.5 pitch.
If any help I can see if I've got any fiches for the TL125 in the pile in the garage - haven't used any or the scanner for a while but may still work with a bit of persuasion.
Cheers,
Andy

15
Project Board / Re: TL125S
« on: December 21, 2024, 09:17:22 AM »
[ Guests cannot view attachments ] [ Guests cannot view attachments ] [ Guests cannot view attachments ] [ Guests cannot view attachments ]
Here are the pages in image form - linked to pdf in last post so probably doesn't work (must get a grip of all this IT stuff one day!).
Cheers,
Andy

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