Today I started a pretty straight forwards job on the Superdream - taking off the two footrests in readiness for eventual engine removal.
Right side footrest bolts sprayed with suitable penetrating oil, fitted socket, slight tap with fancy hammer, bolt removed in under a minute.
Left side is slightly different as the fixing bolt has the gear lever shaft integrated into the bolt end. Sprayed with penetrating oil, found my circlip pliers and removed the circlip & washer. Undid bolt on the gearbox shaft end of the linkage.
Unable to pull the gear lever itself from the shaft even though the circlip was out, sprayed some more oil onto shaft end.
I noticed that as you rotated the lever it became tight except in the horizontal position. lots of head scratching, checked the manual - no hidden retaining screw.
Tried a sort of wedge with a large screwdrive behind the lever - it would not pull out any further becoming jammed solid.
Must be a bent shaft I thought then I noticed what looked like a woodruff key between the shaft & gear lever. It took some force with a lump hammer to knock the gear lever back where it was. Tried to pick out the metal I could see without success.
Open ended spanner was then used to undo the whole arrangement one flat at a time having to move the gear lever each time as it started to jam. Whole thing removed with the gearshift attached. In my vice I was able to put a drift into the centre and knock out the shaft from the lever.
Not a bent shaft just some wear that some PO fixed by hammering in what looks like a bent bit of spring metal to take up the slack. Said bit of metal had wedged into the centre recess to make removal a 20 minute job instead of two minutes.
Said bit of bodgery is in the photo.
gearshift bodge by
Macabe Thiele, on Flickr
.