Honda-SOHC
SOHC.co.uk Forums => Project Board => Topic started by: Honda enthusiast on August 02, 2023, 10:15:54 AM
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Hi folks
I've decided to start on my K7...it's an American import with some scabby engine paint and rusty frame along with a loud Delkevic four into one. The chrome is very good for its age too good to send away for redoing and the previous owner had done the paint which is well finished but slightly lighter and more purple than standard. I might just stick with it....in the next month I'm going to strip it down. I'll be posting pics as I go...
Kind regards
Shuggie
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As is always said, we love a piccy or 2......
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Hi Shuggie, you’ve got a nice couple of bikes there for restoring. Looking forward to seeing pics and updates, always interesting to see what you find when tearing into one of these old machines. Good luck!
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Hey Matt
Here's two pics, the seat cover isn't fitted well either but has a good base no rust. I've just bought the oe exhaust from DS and a pair of shocks too.
Johnny4428 Hi 😉 Yes I love starting a new project, it's going to be nice...I'll start taking off bits tomorrow 👍
Shuggie
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[attachimg=2]
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I've started stripping it down, nice thing is I've not found any non original bolts yet but the rear brake pedal shaft is bent, I'll have a go at straightening it in situ but not convinced it will work. I really enjoy stripping a bike down a journey of perusal and discovery hopefully not bad 🤠[attachimg=1]
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I managed to lift the frame off the engine, while it was sitting on it's right side. I'm going to degrease the engine, seal all openings and then soda blast it as a unit. Then a top end rebuild with a new head gasket and rubbers as the head is showing signs of weepage at the front.... After that degrease and paint with Simoniz silver paint in a home made oven booth.[attachimg=1]
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After a long time sorting out my Laverda RGS it's finished and sold...twas a bit time consuming but I'm back now on track with the K7..
Laverda is away on Tuesday, I'll have some space now , woohoo
(https://uploads.tapatalk-cdn.com/20240127/e7e953f8a1a2a08f126487c6d00a35f5.jpg)
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You've sold the Laverda :'(
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I bought it as a 30k km bike and then found out from one of the club member owners that had 130k Kms on it...I was conned but didn't con the buyer now, lost a shed load on it but the buyer is happy.
I've bought an original 1200TS to replace it, this one is all it seems and a keeper(https://uploads.tapatalk-cdn.com/20240127/2c16f727dca1732097a4361e6dc6fdaa.jpg)
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Nuff said, I'll post pics of what's been done on the K7 tomorrow

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I bought it as a 30k km bike and then found out from one of the club member owners that had 130k Kms on it...I was conned but didn't con the buyer now, lost a shed load on it but the buyer is happy.
I've bought an original 1200TS to replace it, this one is all it seems and a keeper(https://uploads.tapatalk-cdn.com/20240127/2c16f727dca1732097a4361e6dc6fdaa.jpg)
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So you are still in the family 👍
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Yes very much so , the Laverda club are a very helpful and friendly bunch...better luck this time as I've had the engine running well but I will strip it down to restore, it's too nice to run as a rough looking one
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As I said, I've been doing a bit and have wire brushed with a six inch wire wheel, all the bike parts which need BZP and I'll be starting soon.. the one hp polisher/grinder/wire brushed is a beast and I'm careful now wearing rigging gloves after a few abrasions!
(https://uploads.tapatalk-cdn.com/20240128/49f0a01a9a40434856ee6ede97a92b1d.jpg)(https://uploads.tapatalk-cdn.com/20240128/4122c136f3248de02cfd2556246fcd83.jpg)
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The cracked RHS side panel has been replaced with a pattern one from DSS and John who sold me the bike gave me some paint which I've used(https://uploads.tapatalk-cdn.com/20240128/f9ad88a0ab80770fe8253a8104f9deb7.jpg)
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Peter Horton has done the clocks, super nice guy and a super nice job...bike has done a genuine 10k miles verified by the American title(https://uploads.tapatalk-cdn.com/20240128/ee4aa10409261fbf7e9b6d0d4c64740b.jpg)
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Was looking for replacement shocks about an inch longer to make it easier to get on the centre stand and came across this Honda 750/900 dohc pair new at £170 of list, couldn't resist as I had a pair on my Kettle and they are head and shoulders above others available (https://uploads.tapatalk-cdn.com/20240128/ca7d038ab18574a41be4aeeb6d922554.jpg)
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And after plugging all the ports and breathers, I've soda blasted to engine as a first attempt to clean it...I'll be completing that job with brushes and gunk red degreaser on the bench before painting with vht silver...after blasting I've removed the visible engine bolts to zinc plate them, the lower crankcase halves are secured by the side casings and some bolts from my bolts box to stop them separating and breaking the Honda bond seal...(https://uploads.tapatalk-cdn.com/20240128/ea6ea3035bcd09dfc1874a700ce9cdf5.jpg)
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It's going to be an easy makeover, the bike ran perfectly before the strip down to paint the engine, so it's getting a powder coated frame and brackets, chrome getting redone in triple plate, engine paint, zinc plating of fasteners, brakes overhaul, Dyna s ignition and fireblade coils and a new David Silver replica four pipe exhaust...the front rim is getting replaced with a nos DID genuine one I've had for years...i hope to have it all done for autumn this year
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Yesterday finally got my finger out and set up the plating kit and by three in the afternoon today had almost all the zinc plating done...just the engine jis screws and the stand springs and mounting bolts to do...I'm happy 😁 ahead of where I thought I'd be
[attachimg=1]
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That’s major plating been going on there Shuggie, very satisfying especially after all the cleaning.
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i'm with that Johnny, I was expecting for it to take weeks so well pleased. Its a learning curve and the first time i've been able to apply methods I've learned doing the Kettle previously. Just time saving methods of stringing the parts together and using a magnet on a stalk to recover parts that inevitably slip off.... :D
Better weather tomorrow to do some fencing till Wednesday and then go through the parts, replate rejects and get the stands fixings and springs off the frame and the cover screws for zincing. Also to have a good look around to check there's none missed, very annoying to find some when the plating kit has been stored.
I've decided to do my own polishing so the covers are coming off to strip old lacquer off and polish and half decided but unsure whether to strip the engine to do the engine paint bake on with bare cases....its only got just under ten k on the clock so it might do more harm than good... ???
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That plating is ever so impressive.
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I agree it's as good as if not better than my local platers.👍👍👍
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Thanks both of you 😁 Spitfire and Ted
I've been sending zinc plating to Derby plating for years but the last job for my Honda Bros was £150 all in so with that and the nagging worry if Royal Mail lost the parcel made me do it myself...Ian ( Orcadian) gave me some encouragement and I haven't looked back.
I've had better results this time by careful washing off between acid, alkali cleaners and the plating baths.The surface prep with the wire wheel and gunk degreaser has also helped as well as the clear blue passivate being warm in a plastic bucket...I think it was reacting with the stainless container used previously 🤔👍
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Quite impressive plating you've got going there!
I think i have to give it a go myself because my local plater doesn't take new orders soon. Too busy.
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Quite impressive plating you've got going there!
I think i have to give it a go myself because my local plater doesn't take new orders soon. Too busy.
Look at the Gateros plating website, and Dan one of the owners is very helpful...with anything like this results improve as you work at it... pm me if you need any input
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I've stripped the engine now and it's over to cleaning prior to paint...the insides are in good condition with only the primary tensioner and cam chain rollers need replacing....I have a good HD camchain from Nurse Julie and a genuine primary chain set... from memory it's a bit different in detail to the K4 but fortunately I got a genuine manual for it from Honda classics[attachimg=1]
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I recently asked one of our resident gurus on here about CB750 primary chains and he advised me to stagger them... like this:-
[attachimg=1]
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Cheers Ash I'm not with you on your recommendation, aren't the teeth on the two sprockets machined in pairs , so how could the chain be staggered?
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I'm assuming it's the chains rivet orientation.
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Thanks Ted, you're more observant than me , I can see that now 😎👍👍
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Thanks Ted, you're more observant than me , I can see that now 😎👍👍
Sorry should have clarified better :-[ . Ted is correct.
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Thanks for the tip, Ash 😁
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Thanks Ted, you're more observant than me , I can see that now 😎👍👍
I'm a wee beginner at observation HE- I'm trying to gravitate towards an apprentice version of a Grand Master Oddjob. ;D ;D ;D
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Making some progress at last after painting, plating and polishing, the engine is nearly done jobs for the coming week are to fit the clutch and the Boyer points replacement gubbins...[attachimg=1][attachimg=2]
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I need a little help guys, I have a nos front rim to build the wheel up, but the rear wheel rim is slightly rusty and I need to get it rechromed or replaced so it would help to know the size....
17 x ???
Thanks Hubert
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Assuming it's an original the wheel diameter & rim size is usually stamped on the rim near the shoulder where the spokes fit - it's probably listed in the parts book as well. Took me a few wheel rotations to find mine that were slightly wider than the originals on my 500.
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Thanks Ted, I'll go and have a look for the stamping...I'm probably going to get it rechromed at Prestige Plating eventually...
Cheers Hubert
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From memory it's a 17" X 2.25 rim ... It will be about £200 to have Prestige re-chrome it.
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Cheers for that Ash, I'll get it rechromed by Prestige as I am very pleased with the quality and they stick to what they say timescales wise. Replacing with a pattern one is less desirable. The bikes very original and that will suit it well.
Hubert
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A new year and a happy start with putting the K7 together...Ann and I lifted the frame over the engine which was on its left side and dropped the bottom long bolts in, yesterday..
[attachimg=1]
And I fitted the bronze swing arm bushes, drawing them in with a M10 threaded rod and two heavy washers....fitted the swing arm but it needs taking off again as I forgot to thread the endless chain through.
It's a 630 will it stress the output shaft , should I go for a 530 setup
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Engine happily sitting there, ready for the build up [attachimg=1]
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Some very nice work going on there! Great time of year for bike building! Ready for the summer?
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I'm aiming to have it built up by April end, Johnny.
An hour or two a day should see it progressing well
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That's great progress, you either live on the Gulf Stream or have a heated work space.👍👍👍
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The Gulf Stream is not far away , Ted even so minus three a week ago was too cold to work on it, now plus nine with two coats and a hat it's ok...my body protests after an hour and a half though
Thanks for the kind words, Ted Johnny 🙂 👍
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Some nice work there.
I feel the 750 motor is the most neat aesthetically of this four cylinder series Honda made in that era. The inclined cylinder and generally smoother cases making a more complete design than the others.
Looks like being well on target for summer riding :)
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Me too, it has instantly recognizable lines and a favourite for me over the smaller sister's. Nothing like big cubes ( cc's) 😁
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Starting to look like a bike now, there's only the stuff laid out to go back on it...should be all done in two weeks [attachimg=1][attachimg=2]
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On the home straight now, another week and the K7 will be finished and ready to fire up....I'm happy with David Silver's exhaust and have fitted a Boyer ignition with black dc8-1 5 ohm Dyna coils following Boyer's tech advice...the three ohm dc1-1 blue ones would run hot, these are the right side of original 3.9 to 4.4 ohm coils[attachimg=1]
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Looking stunning Hubert. You will be well chuffed getting to that stage.
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Thanks 👍 Johnny I am quite happy with it apart from putting the cerakoted parts including the front caliper somewhere so safe I can't find it. 😭 I've fitted a nos Rh switch UK spec so I can turn the lights off. Tomorrow I'll recheck the cam chain tension and valve clearances and fit the carbs, polish and fit the airbox on Friday and then have a tidy up and look for the blasted caliper...I hate losing things it's very unsettling 😊
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Most annoying when you lose items like that. I have had similar issues in the past. Never lost a tool or even a socket. Always return them back to their place at the end of the day. Now there’s probably several places and a few more besides where that Caliper might be? Happy hunting!🫢
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I suspect most of us have mislaid parts in safe places.
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I have had a good look but not turned up yet! It will have a side effect that I'll have tidied up by the time it surfaces!! I'm not normally like this , bit disconcerting 🤔 probably will be hiding in plain sight somewhere obvious
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Go looking for a different part, that usually works
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I have had a good look but not turned up yet! It will have a side effect that I'll have tidied up by the time it surfaces!! I'm not normally like this , bit disconcerting 🤔 probably will be hiding in plain sight somewhere obvious
My trick to lose things is to move them into a strong cardboard or plastic box. Then I forget that I did that and look for the tatty box or plastic bag that they were in originally! 😟
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My extra safe place is the bottom of my wardrobe, the other very very safe place - I'm still tyring to find that.
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My extra safe place is the bottom of my wardrobe, the other very very safe place - I'm still tyring to find that.
Absolutely, found them 😄 in a Protech shock absorber box on the top shelf. I was sure it was empty or was that my brain 😉😁👍
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Give yourself a good talking to then you can sit back with a smug grin.😜
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I'm relieved, there were unobtainable Laverda master cylinders in the box, I've learnt something - never strip down two motorcycles at once to save on a double trip to the powder coaters. In my case the return journey is two days driving but I'm only going to do one at a time for now on ...with the way costs have rocketed but not recoverable in the selling price , I'll not be doing any more after the Laverda and Kettle
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I have a big enough job with keeping track on parts from just one project at a time. I’ve got another 550 in the shed that requires building. I am going to attempt something different with it. Going out of my comfort zone to build a cafe type build. There is what roughly looks like a bike there at the moment, so looking forward to that. But can’t take on anything else, storage full!
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All done now, just a check over and tighten all the bolts along with replacing the cheap fuel tap...on start up the carbs flooded and removed some of the uncured vht paint from the crankcases so after it gets warmer, I'll mask off carefully and repaint/touch in the small areas. It's quiet and smooth, like it 😊
https://youtu.be/_ExIhjk1d2E?si=Ra7NPYvOtQRCZWfL
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Looks & sounds good in the video, you must be well pleased.👍👍
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Looks & sounds good in the video, you must be well pleased.👍👍
Thanks Ted, I am quite pleased yes, the only issue is the aftermarket seat foam is quite hard and doesn't give so it's a bit more of a reach to the floor, care needed when paddling it about
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I saw something like these a couple of days ago, other versions are available.
.https://www.amazon.co.uk/UPBIKERS-Increases-footwear-motorcycle-footwear/dp/B08HMXQKT1?th=1
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Bike looks very nice, also sounds very good too.
The sound of these having very particular cadence/ nuance that's often commented on as a "fault" a happy one having distinct and polite rustle, mixed with smooth running and a touch of miscellaneous primary and gearbox oscillation derived characteristics. This one sounds exactly in that character, indication of good mechanical and balanced setup.
They do stand quite separately in character, a fine example of which you've got there.
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Bike looks very nice, also sounds very good too.
The sound of these having very particular cadence/ nuance that's often commented on as a "fault" a happy one having distinct and polite rustle, mixed with smooth running and a touch of miscellaneous primary and gearbox oscillation derived characteristics. This one sounds exactly in that character, indication of good mechanical and balanced setup.
They do stand quite separately in character, a fine example of which you've got there.
Thanks for the encouragement, I'm also confident now that it's sound, it's runs well smoothly without hunting , missing or lugging with clutch basket noise... personally I love that sohc 750/4 sound as you say it's a mix of rustling top end and chains harmonics , a 70's noise that appeals. I have a set of Wirth German progressive fork springs and with those fitted and the good yss shocks on it, there's a good chance of a rewarding satisfying ride.
Time to wait for better weather and unsalted roads and get some road miles in ..a good end to eighteen months , cheers to all of you with input and help😊👍👍
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Lovely job, well done. Now get it in quick it's raining. You can't beat a 750 clutch rattle in a morning.

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Another great job done Hubert!
A credit to you and a lovely addition to the collection. The video never makes them sound as 'in the flesh' and I've never had a 750 but wasn't aware they did a diesel version (🤡, ok, I'll get me coat!)Joking aside, I can't wait to see it when we get the chance to meet up when the salt's all gone.
It may be a wee while yet for me though as I've just had a week in hospital and now have twin exhaust pipes (not even chromed!) from my kidneys, plus the inevitable catheter! (3 bags full sir!)
Ian
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Another great job done Hubert!
A credit to you and a lovely addition to the collection. The video never makes them sound as 'in the flesh' and I've never had a 750 but wasn't aware they did a diesel version (🤡, ok, I'll get me coat!)Joking aside, I can't wait to see it when we get the chance to meet up when the salt's all gone.
It may be a wee while yet for me though as I've just had a week in hospital and now have twin exhaust pipes (not even chromed!) from my kidneys, plus the inevitable catheter! (3 bags full sir!)
Ian
Lovely bike Hubert. It's a credit to you.
Sorry to hear that you’ve been in hospital Ian. Hopefully it won't keep you off the bikes for too long. 👍
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Cheers Gareth and Ian, I'm chuffed with it , if it ain't rattling it's not running 😉😊....the snag though is that it's another addition to the group in the shed so place is getting limited...I hatch a cunning plan to sell one and when going in to give them a coat of looking at, i immediately decide I can't bring myself to 😁
Concerned to hear you've been unwell, Ian hope you are on the road to being well enough to go home 🏡...the main thing is to be a survivor, I've had my unwell spells and am still here , touch wood 👍 take care, home soon for you
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Another great job done Hubert!
A credit to you and a lovely addition to the collection. The video never makes them sound as 'in the flesh' and I've never had a 750 but wasn't aware they did a diesel version (🤡, ok, I'll get me coat!)Joking aside, I can't wait to see it when we get the chance to meet up when the salt's all gone.
It may be a wee while yet for me though as I've just had a week in hospital and now have twin exhaust pipes (not even chromed!) from my kidneys, plus the inevitable catheter! (3 bags full sir!)
Ian
Glad to hear you’re home Ian. Said hello to your Cub yesterday at DR D’s, shame Doug’s is still there.
If I could offload a couple of 90’s I would consider it.🤔
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Hi Johnny,
Not wishing to hi-jack Hubert's thread, which has been a wonderful journey, you know Cubs inside out and that bike which Doug bought new just after me is about as good as they get and I'm sure Kathleen would be very pleased if it stayed 'in the family'. The 125 is a great thing and very useable for distances - I'm sure a couple of your 90's would quickly find good local homes.
Kettle's on if you end up in the wild west - even got biscuits!
Ian
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Hi Johnny,
Not wishing to hi-jack Hubert's thread, which has been a wonderful journey, you know Cubs inside out and that bike which Doug bought new just after me is about as good as they get and I'm sure Kathleen would be very pleased if it stayed 'in the family'. The 125 is a great thing and very useable for distances - I'm sure a couple of your 90's would quickly find good local homes.
Kettle's on if you end up in the wild west - even got biscuits!
Ian
Brilliant! Very kind of you, is it Yorkshire Tea? 😜
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How about starting another tea and biscuits thread , Ian and Johnny...makes my restoration threà d look silly
Jokes about a super smooth running CB750 being a diesel don't go down well either...both show a lack of respect
Just saying 🤔
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That's a job well done Hubert, she looks lovely.
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That's a job well done Hubert, she looks lovely.
Thanks Julie, it's everything I'd hoped it to be, it's not all perfect on it like the engine paint that needs touching up but I'm happy and going to enjoy riding it 😊.
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Points noted Hubert, my sincere apologies, no more light - hearted banter from me then,
Ian
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How about starting another tea and biscuits thread , Ian and Johnny...makes my restoration threà d look silly
Jokes about a super smooth running CB750 being a diesel don't go down well either...both show a lack of respect
Just saying 🤔
As I know even less about tea and biscuits than I know about bikes, I don’t think I’ll be going down that road Hubert! Apologies for taking a detour on your superb build thread!
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"I have a set of Wirth German progressive fork springs and with those fitted and the good yss shocks on it, there's a good chance of a rewarding satisfying ride."
I feel, when riding them in contemporary use, that there was often fuss made of them and Japanese bikes generally of not handling well. Often this by people that had never ridden example of what they were talking about either.
To me the 750 is a very neutral and decently competent chassis. Certainly with rider only it handled well and seemed to be unjustly criticised often by a brit focused press and relayed parrot fashion across folklore type projection.
I didn't have a direct comparison in riding brit bikes at that time, but more recently having ridden example of these, still feels the same. There's no real night and day detrimental characteristics in the Honda. Very high speed, added pillion and perhaps more severe production racing operation I could see bringing more critical appraisal, but likely the same for most road bikes.
Rear shocks, while adequate for solo and legal road riding would be target for extensive pillion work or very high energy and speed situations in changes that could be desirable and one which you've obviously considered here. Girling gas shocks, when contemporary, seemed to go too far towards restricting suspension at least for solo road work, generally being bone hard like that, but more optimum when carrying pillion.
As with most bikes, headstock bearings and swingarm pivot in good condition bring a foundation basis to then choose more freely suspension component.
I've a particular dislike of headstock either with play and any notching of the bottom race, ultimately to affect the steering. Again in contemporary use most in use that I rode with used taper roller headsets (from Dresda shop in Putney :) ) that were a drop in replacement and very good in their effect.
Tyre sensitivity, was notable in rear getting worn square and starting that way in Avon Road runner at that that time. I used Dunlop Red Arrow or 1st gen Pirelli Phantom with much rounder profile (TT 100 wore too quickly into flat on rear) which worked as good match for the chassis design, that also evolving with decent round profile in original Bridgestone pattern.
Forks, I usually use a lighter damping oil of decent quality to ensure they don't give that heavily damped feel, with "bobbing" over smaller road irregularities. Sounds a good choice to go with a quality progressive spring as you've chosen.
It often frustrates that even now there's the assumption these weren't all that good in handling (that's in general Internet view) when so many of them must have covered literally a combined millions of miles since coming to market. Every big bike race visited in early years had thousands of them parked, both brit and often continental registered.
I was riding a K6 home in early hours of the "great storm" of 1987 :) after closing a factory and getting staff away as the roof was lifing up and down, a few detour for blocked roads, but remarkable in its stability, even riding on a straight road at about 30 degree lean ;D
Seems like you'll have a very nice riding bike there to me. Always look good with the four pipes too.
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Interesting read on your assessment of the 750 Nigel. The only thing I can add is I am amazed how far apart the 750 and the 550 are. Riding, handling riding position etc etc. Riding the 550 seems to make me smile more than the 750 for some reason. I really like the 750 but I like the 550 more. Love the seating position on the American spec 750k3 with the higher bars but absolutely hated the higher bars on the 550. Would never part with the 750 but think at heart im a 550 guy. Hubert of course is no stranger to the 750 he has one the same as mine as well. Don’t think I would have liked the 30 degree ride home!😳