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SOHC.co.uk Forums => CB750 => Topic started by: Steph550 on April 04, 2014, 08:26:43 PM

Title: CB750K0 Carburettor Problems
Post by: Steph550 on April 04, 2014, 08:26:43 PM
Hi all,

My other half has a 1970 CB750K0 which has been causing problems for a while now, it looks stunning but has had consistent carburation problems which we can't solve.

The bike is reluctant to pick up at RPMs less than 3500 - when the throttle is opened it initially dies and then suddenly picks up. There is a considerable amount of hesitation when riding at around 30-40mph. It is also a nightmare when trying to pull away, for example at a junction, he has to rev it and ride the clutch to stop it from dying half way through pulling out. However, the tickover is very sweet, and at higher RPMs (for example, cruising at 50mph plus) it picks up fine.

The carbs have been balanced several times now, just after they have been balanced it runs beautifully, but once it's been left for ten minutes it's all over the place again. It has been checked for air leaks (by spraying fluid onto the engine to see if it temporarily improves) and there are none. Plugs all look perfect.

The bike has been restored to a very questionable standard by a 'professional' company, and it has taken 9 months to even get it running and on the road. However we are now really stuck with the carbs. They have had new carb kits fitted, but we are beginning to think that the carb bodies themselves are worn, and the bike will never run properly with these carbs on it.

Has anyone else experienced anything like this? My other half is now looking to source another set of carbs for it, if anyone has any they would be prepared to part with..? :-\

Cheers,

Steph..
Title: Re: CB750K0 Carburettor Problems
Post by: Bitsa (Ralph Wright - RIP) on April 04, 2014, 08:36:08 PM
Steph,
I can not help you with your problem at the mo but I am sure the other k0 owners will come to your rescue.Though they had four cables the rest apart from jetting etc can not be much different between the rest of them.If at a last resort you want another set I do know where I can lay my hand on some albiet there condition is unknown.
Cheers
Bitsa
Title: Re: CB750K0 Carburettor Problems
Post by: Trigger on April 04, 2014, 09:11:54 PM
It sounds like they are sucking air or a load problem. Will sleep on it and talk to some carb racing engineers tomorrow and get back to you Steph.
Title: Re: CB750K0 Carburettor Problems
Post by: JamesH on April 04, 2014, 11:28:46 PM
Have you tried running the bike on a later set of std carbs with the twin linkage? At least a known good set of carbs would tell you if yours are suspect, Did the bike come from the dealer in Ireland that have ceased trading?
Title: Re: CB750K0 Carburettor Problems
Post by: Steph550 on April 05, 2014, 10:35:35 AM
Thanks for the replies.

We want to try and keep the bike original if possible, as the rest of it is completely stock. It may be worth running it with a later set of carbs to verify that it does solve the problem, but that just means buying an extra set of carbs which adds to the expense!

Cheers,

Steph.
Title: Re: CB750K0 Carburettor Problems
Post by: Bryanj on April 05, 2014, 11:22:41 AM
Does this have the 4 into 1 throttle cable? If so they were always a pain to set up and the cables frequently bind up giving wierd balancing problems, i don't know if new cables have been fitted or are available but that is one, expensive, thing to try
Title: Re: CB750K0 Carburettor Problems
Post by: tarmac on April 05, 2014, 12:39:01 PM
Quote Steph,..(Has anyone experienced anything like this)?

  "yes I have, on my cb750 f2" but it was related  to the spark plug cabs which were shorting out badly and was only spotted
by my son after numerous wild goose chases,....definitely worth a look for sparking in that area.

     hope this helps,.terry

should add that 4 new plug  caps fixed the problem and bike now runs superbly
Title: Re: CB750K0 Carburettor Problems
Post by: UK Pete on April 05, 2014, 01:37:06 PM
Quote Steph,..(Has anyone experienced anything like this)?

  "yes I have, on my cb750 f2" but it was related  to the spark plug cabs which were shorting out badly and was only spotted
by my son after numerous wild goose chases,....definitely worth a look for sparking in that area.

     hope this helps,.terry

should add that 4 new plug  caps fixed the problem and bike now runs superbly

+ 1 ON THAT I have also found what i thought to be a carb problem to be a coil related problem, i could have sworn it was carbs by the symptoms
pete
Title: Re: CB750K0 Carburettor Problems
Post by: JamesH on April 05, 2014, 02:18:02 PM
+2 on that. Worth pulling the plug caps and putting a multi-meter across the plug caps individually and across the pair of ht leads from each coil to check the impedence. Should be 5kohm caps and 15 on the coils
Title: Re: CB750K0 Carburettor Problems
Post by: philward on April 05, 2014, 05:41:49 PM
Are your carb to cylinder head boots the original items? As we all know, 40+ year old rubber goes really hard and doesn't seal very well. At 30 squid a set, it might be worth a try if the advice on previous posts doesn't work. As these symptoms are normally an air leak issue, might be worth a try.
Phil
Title: Re: CB750K0 Carburettor Problems
Post by: hairygit on April 05, 2014, 06:41:14 PM
If the bike is sporting those appalling metal clad plug caps that could be the cause. As Bitsa will tell you, Honda dealers were advised to remove them to prevent similar symptoms to what you are describing. I know people who still use them like to keep the bike original, fine if it lives in a museum and doesn't move, but more trouble than you can imagine on a regularly ridden bike!>:(

Sent from my GT-S5839i using Tapatalk 2

Title: Re: CB750K0 Carburettor Problems
Post by: Bitsa (Ralph Wright - RIP) on April 05, 2014, 07:03:58 PM
Hairygit
OR GET WET,
funny the more I think about it they fitted them shock frackin things to the whole range of bikes.Also if memory serves well soon after removing the metal shields the caps started falling to bits.
Bryanj might recall this better than me.
Cheers
Bitsa
Title: Re: CB750K0 Carburettor Problems
Post by: K2-K6 on April 05, 2014, 08:46:13 PM
If the ignition HT supply is playing up you do need to verify that first as you'll get round and round in circles trying to balance the carbs if it's not firing properly.

Start it in the pitch dark without the tank on it and you'll see straight away if the caps/leads are shorting out as they light up like a christmas tree (apologies for mentioning christmas this early in the year, only 270 days to go  ;) ).

Carb balance in my experience will never give that severe a symptom as you describe if they are just close to sorted which also points to influence from something else.

If it does have the metal type plugs caps, as the others say, they never really worked when new....nearly everyone with any intention of have the bike run reliably used NGK, two straight ones in the middle and two cranked ones on the outside cylinders.
Title: Re: CB750K0 Carburettor Problems
Post by: Bryanj on April 06, 2014, 12:17:04 AM
Part of the PDI on every Jap bike I ever did was to rip the steel shield(s) off and usually the caps lasted 2-3 years
Title: Re: CB750K0 Carburettor Problems
Post by: tarmac on April 06, 2014, 09:18:27 AM
+2 on that. Worth pulling the plug caps and putting a multi-meter across the plug caps individually and across the pair of ht leads from each coil to check the impedence. Should be 5kohm caps and 15 on the coils

thank you for that usefull information james, I can make good use of that.

                                        cheers,.. terry

                                             
   
Title: Re: CB750K0 Carburettor Problems
Post by: Steph550 on April 06, 2014, 04:21:09 PM
Thanks again for all the replies!

The bike has NGK plug caps as recommended by K2-K6: two straight ones in the middle and cranked ones on the outers. However we will check that they're not shorting.

Surely, though, if it was an electrical problem it would affect the bike all the time, across all RPM ranges? We can balance the carbs, and the bike will run beautifully for 5-10 minutes, then go out of balance again. However even when out of balance it behaves well at higher RPMs. I would have thought if the problem was electrical it would show at least some symptoms at high RPM too? It also idles very nicely.  ???

Cheers,

Steph.
Title: Re: CB750K0 Carburettor Problems
Post by: tarmac on April 06, 2014, 06:19:09 PM
Steph,..after checking the plug caps and leads for sparking and you find that all is well in that department,
 why not do as Jamesh suggests and  do a impedence test,....I have just done mine and it took less than 5 minutes and the results are.

---Plug caps=5.2 kohms..
---coils with plug caps off=14.1kohms.

 please note the coils are old ones but the caps are new.

another point to mention but you probably already know,...connect your meter to the plug leads to 1 and 4 cylinders,and then to 2 and 3 cylinders.

    hope this helps,....cheers terry
Title: Re: CB750K0 Carburettor Problems
Post by: K2-K6 on April 06, 2014, 08:39:56 PM
It's probable that there is not much wrong, just that finding the real cause can be a bit of a chase around.

Adjusting the carb's balance may be masking the real issue and giving you a wrong lead, possibly. If a cylinder is not running well then it's vacuum reading will be disturbed so that if you then adjust the carb slide position for that one cylinder it may not then be correct i.e. you could just have moved it away from what was a ideal setting. You can only really set the final carb vacuum values after verifying igniton etc are correct, in other words vacuum balance is really just the icing on the cake.

The question you pose about running ok at bottom range and also at the top is quite possible, the transient stage i.e. the middle range is used to accelerate the bike's mass and has the highest demand of both ignition and carb jetting, if either is defficient then it will most likely show here (making the assumption that the idle jets are correct and the main jets are able to supply the maximum flow required) so if the ignition is in any way suspect, this being the most demanding sector will show a fault......hope that makes sense.

If you don't get anywhere, I'd set the carbs manually by putting fingers into the intake to make sure all the slides are starting to lift at the same time and then leaving them alone while you work through other items. this should take any variance out of this area.

Just a quick thought about plug gaps, what are they set? and do you have a spare set of plugs you can swap into it?
Also what plugs are in it? The whole number written on the plug.

It's a bit more difficult to go through stuff when it's not in front of you, so apologies for so many questions.
Title: Re: CB750K0 Carburettor Problems
Post by: fisjon on April 06, 2014, 09:32:48 PM
I had a brand new CB750K1 back in 1971. (cost £719)
When it rained, the bike just cut out. When I took off the metal plug cap covers it improved but occasionally misfired. So I covered the caps with heat resistant insulating tape and that cured the problem. The thing is that the metal covers on the original equipment were there to stop radio interference! Nowadays of course the caps come with resistors.

The original points, coils and caps were total rubbish and produced a puny spark. If you have these on your bike then you should consider putting electronic ignition on. You simply will not believe the difference. It will run smoother, have more power and do more miles per gallon. The difference between the spark on original fit and Boyer electronic ignition is the difference between striking flints together and a bolt of lightning. I speak from experience, you don't want to be holding a spark plug against the engine to 'test for spark' when it is attached to a Boyer kit.

Having a fat spark will eliminate a lot of problems associated with carbs. Good combustion will take full advantage of any carburettor.

What you describe however could be something simple........advance and retard..............remove the points plate, take the advance retard off, dismantle it and give a thorough clean. Reassemble with plenty of engine oil, (not grease as this dries up and causes it to jam). Note, it should have two springs attached that are different. One is stronger/heavier gauge that the other. What happens if the advance retard is not working properly is that it temporarily jams and of course changes the ignition timing for any given amount of revs, this will cause loss of power pulling away but will be ok at higher speeds. If you balance the carbs when they are jammed open, when they release the carbs will need rebalancing again.

It could also be the transition between the jets that is causing the problem. I would get the carb bodies ultrasonically cleaned to make sure that there are no blockages or small particles of crud bobbing up and down in the drilled airways. If you can't find anybody local to do them I can do them for you.

Hope this helps
 
Title: Re: CB750K0 Carburettor Problems
Post by: Steph550 on April 07, 2014, 04:00:55 PM
Ok, so we've just spent some time investigating the electrical system. First we checked the spark from each plug with the engine turning over on the starter, and found them all to be fine. We then checked the coils and HT leads which gave 14.6 kOhms . The outer two plug caps were also good, at 4.7 kOhms. However, we could get no reading at all from the centre two plug caps. We checked one of the middle plug caps from my 550 to check our technique was ok and got a good reading.

Would these two plug caps not working properly be enough to cause the symptoms I've described? The spark from those plugs was fine just turning the engine over but I guess it would struggle under load?

Thanks,

Steph.
Title: Re: CB750K0 Carburettor Problems
Post by: mick on April 07, 2014, 04:20:45 PM
well it won't help can you borrow the 2 caps off your 550 and try them on your KO? see how it runs/behaves? cheers Mick.
Title: Re: CB750K0 Carburettor Problems
Post by: tom400f on April 07, 2014, 04:30:26 PM
If it does have the metal type plugs caps, as the others say, they never really worked when new....nearly everyone with any intention of have the bike run reliably used NGK, two straight ones in the middle and two cranked ones on the outside cylinders.

Hmmm, I have these. They do seem to be working OK but at the very least are very ugly. Think I'll change them
Title: Re: CB750K0 Carburettor Problems
Post by: K2-K6 on April 07, 2014, 04:59:51 PM
I'd also go along with swapping the two centre caps (new if you don't want to disturb your 550) as they shouldn't be too expensive. If you get a failure of caps at all it's usually these two as if they have been used in the wet anytime before they take all sorts of road crap from the front wheel.

Unsure if you've taken them off the leads, but if not they will ordinarily unscrew from the HT lead and just turn them until they detach......then reverse for the new ones.....make sure you use the new rubber covers that go on the leads first and prevent moisture from entering the feed end of the cap.

I like to find a reason that could be the cause before spending money in the hope of curing something, bringing these back to spec will either get you going or at least take a faule out of the equation to see other things a bit clearer. They certainly have the scope to give the problem you've described.

let us know how you get on.
Title: Re: CB750K0 Carburettor Problems
Post by: tarmac on April 07, 2014, 06:23:09 PM
those 2 centre plug caps would certainly give you the problems you mentioned,....those were the 2 culprits
that gave me grieve,...in fact I am looking at them now,....one has 2 cracks at the top under the rubber hat and is burned black,and both have corrosion on the screw connecters,...


                 regards ,,terry
Title: Re: CB750K0 Carburettor Problems
Post by: Steph550 on April 09, 2014, 09:30:16 AM
Unfortunately it looks like we're back to square one.

Changed the centre plug caps to brand new NGKs which work fine. However, Nigel (my other half) rode the bike yesterday and it's no better at all... He was really struggling in traffic and pulling away from junctions.  ::)

Looks like we may be back to a carburation issue.

Steph.

Title: Re: CB750K0 Carburettor Problems
Post by: mick on April 09, 2014, 09:37:55 AM
are there any forum members in your area that could lend you a set of "known good carbs" for you to try ?, rather than buying some,

I doubt anyone will have a spare set of the KO carbs so you would probably have to try some newer carbs and you may have to change the throttle cables to ?,

I know it a hassle but it may help you sorting out your running issues  ;) cheers Mick. 
Title: Re: CB750K0 Carburettor Problems
Post by: tarmac on April 09, 2014, 11:19:57 AM
damn!!,..I thought a change of plug caps would have solved your problems,but i hold my hands up and admit I got it wrong.

it looks like it's back to the drawing board then???

   tarmac
Title: Re: CB750K0 Carburettor Problems
Post by: MarkCR750 on April 09, 2014, 02:22:44 PM
Sounds very similar to a problem I had with my zxr 400, in fact the symptoms are identical, it was float heights, when the engine was cold it would run fine, after riding for 5 minutes or so it would have the symptoms you describe, the only thing that was changing in that time was engine temperature, this lead me to think that it was over fuelling (running rich) , so by trial and error I adjusted the float heights, I couldn't just set the floats to the factory settings because the intake, carbs and exhaust were modified so the standard settings weren't necessarily the correct settings, at the 5th attempt the bike ran perfectly, so I guess the question is after you balanced the carbs and it ran well for 10 mins did you subsequently let the bike cool to stone cold ?, and did it run ok for 10 mins after that subsequent cold start up?, I'm absolutely sure it won't be carb balance btw, cheers Mark.

Another thought would be a vacuum forming in the fuel tank due to a blocked breather, not so likely but easy to check, just go for a ride with the fuel cap off (well life is no fun without a little danger is it!), this happened on my XJR1300 a few weeks ago, after a few miles of imitating John McGuiness the engine started to cut out, I opened the fuel cap and there was a huge rush of air into the tank, I got home by keeping the revs below 3k and found that the breather hole in the cap was blocked, no problems since cleaning it out, I doubt your bike has this problem but it's a quick check.
Title: Re: CB750K0 Carburettor Problems
Post by: K2-K6 on April 09, 2014, 04:31:00 PM
At least you've now taken that particular area of concern out of the way, you'd have got more frustrated if you did a load of work in another area only to find something simple like defective plug caps!

They are such nice bikes to ride so hopefully with you and us lot on here we should be able to get it.

Another question, if you warm it up by riding and then turn it off and let it sit for perhaps 15mins without turning the fuel tap off.....then start and ride it, will it accelerate normally at that point or is the fault apparent immediately? i.e.will it give you one good acceleration run and then the fault returns? or does it just display the fault straight off?
Title: Re: CB750K0 Carburettor Problems
Post by: MarkCR750 on April 09, 2014, 04:44:19 PM
Sounds very similar to a problem I had with my zxr 400, in fact the symptoms are identical, it was float heights, when the engine was cold it would run fine, after riding for 5 minutes or so it would have the symptoms you describe, the only thing that was changing in that time was engine temperature, this lead me to think that it was over fuelling (running rich) , so by trial and error I adjusted the float heights, I couldn't just set the floats to the factory settings because the intake, carbs and exhaust were modified so the standard settings weren't necessarily the correct settings, at the 5th attempt the bike ran perfectly, so I guess the question is after you balanced the carbs and it ran well for 10 mins did you subsequently let the bike cool to stone cold ?, and did it run ok for 10 mins after that subsequent cold start up?, I'm absolutely sure it won't be carb balance btw, cheers Mark.

Another thought would be a vacuum forming in the fuel tank due to a blocked breather, not so likely but easy to check, just go for a ride with the fuel cap off (well life is no fun without a little danger is it!), this happened on my XJR1300 a few weeks ago, after a few miles of imitating John McGuiness the engine started to cut out, I opened the fuel cap and there was a huge rush of air into the tank, I got home by keeping the revs below 3k and found that the breather hole in the cap was blocked, no problems since cleaning it out, I doubt your bike has this problem but it's a quick check.
PS I'm sure your right to suspect that carburation is the problem, it doesn't sound at all like an electrical fault.
Title: Re: CB750K0 Carburettor Problems
Post by: Seamus on April 09, 2014, 06:21:32 PM
Quick thought, have new parts been fitted to carbs (jets, needles?) If so check that they were genuine mikuni and not keyster parts as they do not work well with the sohc carbs.
Float levels as above need to be checked.