Author Topic: Generator cover is this bad?  (Read 3313 times)

Offline onethumb

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Generator cover is this bad?
« on: August 01, 2016, 07:29:39 PM »
Just sanding down the engine and found the reason for some very heavy gloss


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Offline hairygit

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Re: Generator cover is this bad?
« Reply #1 on: August 01, 2016, 07:32:37 PM »
What is it, some sort of repair? Or a pinhole in the lacquer allowing moisture to corrode the alloy that someone was too lazy to strip the lacquer and clean, so slapped some paint over it?
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Offline Aly-b

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Re: Generator cover is this bad?
« Reply #2 on: August 01, 2016, 07:51:04 PM »
Looks like filler.

Offline onethumb

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Re: Generator cover is this bad?
« Reply #3 on: August 01, 2016, 07:56:07 PM »
Aly-b it's filler that's been put inside as well.


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Offline hairygit

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Re: Generator cover is this bad?
« Reply #4 on: August 01, 2016, 08:02:17 PM »
Just looked at the pics on my pc rather than my phone. Yes, looks like a repair of some sort. Not that unusual really, when I was much younger and crazy I trashed 3 in a coupe of years, hard riding two up, it didn't have a centre stand, so the alternator cover was the first thing on the left hand side to scrape the road in a fast left hander. It didn't take long to grind right through the alloy and start leaking oil. I did a quick bodge with plumber's solder and a blowtorch first time, with it still on the bike. Stopped the leak till next time! Don't panic, they are all the same for all the 750s, only difference is the F2 one is painted black. There are plenty of good used ones about, and several places still have new old stock ones around £100-150.
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Offline Aly-b

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Re: Generator cover is this bad?
« Reply #5 on: August 01, 2016, 08:08:40 PM »
Just looked at the pics on my pc rather than my phone. Yes, looks like a repair of some sort. Not that unusual really, when I was much younger and crazy I trashed 3 in a coupe of years, hard riding two up, it didn't have a centre stand, so the alternator cover was the first thing on the left hand side to scrape the road in a fast left hander. It didn't take long to grind right through the alloy and start leaking oil. I did a quick bodge with plumber's solder and a blowtorch first time, with it still on the bike. Stopped the leak till next time! Don't panic, they are all the same for all the 750s, only difference is the F2 one is painted black. There are plenty of good used ones about, and several places still have new old stock ones around £100-150.
Have to agree,a replacement cover is the way to go,looks like the filler is starting to fail.
Probably more bother than it is worth trying to repair it.

Offline Trigger

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Re: Generator cover is this bad?
« Reply #6 on: August 01, 2016, 08:30:28 PM »
Normal on the 750 to find this damage.

Offline onethumb

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Re: Generator cover is this bad?
« Reply #7 on: August 01, 2016, 08:45:54 PM »
Yep thought as much. Ahh well. Anyone got a good one knocking about.
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Offline Trigger

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Re: Generator cover is this bad?
« Reply #8 on: August 01, 2016, 10:05:10 PM »
Can't understand why there is oil in the case. Looks like the seal has gone.

Offline onethumb

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Re: Generator cover is this bad?
« Reply #9 on: August 01, 2016, 10:16:13 PM »
Trigger there was quite a bit in it and I drained the oil months ago. Which seal do I need to replace and is it a big job?
Thanks to this forum I've got a replacement cover on its way.


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Offline Trigger

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Re: Generator cover is this bad?
« Reply #10 on: August 01, 2016, 10:32:42 PM »
There is a seal on the starter clutch sprocket .

Offline onethumb

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Re: Generator cover is this bad?
« Reply #11 on: August 01, 2016, 10:34:38 PM »
Thanks trigger. Anyone got the part numbers.


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Offline onethumb

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Re: Generator cover is this bad?
« Reply #12 on: August 01, 2016, 10:39:55 PM »
Think it's this one 91215300003 please correct me if I'm wrong.
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Offline Trigger

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Re: Generator cover is this bad?
« Reply #13 on: August 02, 2016, 06:59:33 AM »
That's the one.

Offline onethumb

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Re: Generator cover is this bad?
« Reply #14 on: August 02, 2016, 08:05:58 AM »
Thanks Trigger. David silvers here I come agin.
Is there supposed to be any oil in there at all for the pre engage or such?


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