Author Topic: Double disc conversion  (Read 1627 times)

Offline Sesman

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Double disc conversion
« on: August 02, 2021, 04:01:23 PM »
Help please. Almost completed the DD conversion, however have encountered a slight problem. I elected to use the asymmetrical set up, but of course I now need a longer caliper arm spring and adjuster screw. I can preload the spring using washers or a short spacer, but the screw will be too short. Iv’e not noticed mention of this in the articles I’ve read. Is a ready made alternative available,or,do I get one made?

Thanks in anticipation.

Offline Sesman

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Re: Double disc conversion
« Reply #1 on: August 02, 2021, 04:07:22 PM »
Scrub that, just reread part 2 of the Blacksquare Article.  :-[


Offline Sesman

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Re: Double disc conversion
« Reply #2 on: August 02, 2021, 05:54:23 PM »
Shim the spring and place the locknut on the inner fork side. Not a pleasant solution, but effective. In the long term I’ll get a mate to run me up a special, longer item.

Offline Trigger

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Re: Double disc conversion
« Reply #3 on: August 02, 2021, 06:15:31 PM »
Just buy a countersunk machine screw. Link >>> http://www.sohc.co.uk/index.php/topic,20419.135.html

Offline Trigger

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Re: Double disc conversion
« Reply #4 on: August 02, 2021, 07:23:35 PM »
It has been more than a week now so, can not remember. Just look on ebay for stainless compression springs that you can give all the measurements  ;)

Offline Sesman

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Re: Double disc conversion
« Reply #5 on: August 02, 2021, 07:44:24 PM »
Cheers trigger. On it…

Offline Sesman

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Re: Double disc conversion
« Reply #6 on: August 03, 2021, 08:38:09 AM »
Will do. Found a supplier, just need to get the ruler out…

Offline Trigger

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Re: Double disc conversion
« Reply #7 on: August 03, 2021, 11:14:32 AM »
Mines still locked up in the garage around the corner Sesman, I presume you'll measure the OE spring length and wire diameter etc. If so can you let me know what it is, I can find some springs but don't want to buy any until I know it will work.

BTW, found some stainless springs that will do for the rear brake rod, saves them rusting in the future, I had mine chromed but of course they don't last that long and rust on the interior part of the coils.

You need the diameter of the wire, outside diameter of the spring and it has to be longer.  I mounted the caliper and then measured the distance and put on 5 to 10mm or more  ;)

Offline Sesman

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Re: Double disc conversion
« Reply #8 on: August 03, 2021, 02:40:41 PM »
Exactly my pal, thanks trigger :)

Offline Sesman

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Re: Double disc conversion
« Reply #9 on: August 03, 2021, 02:41:36 PM »
“Plan”, not “pal”. But happy to be your pal.

Offline Yoshi823

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Re: Double disc conversion
« Reply #10 on: August 26, 2021, 12:54:20 PM »
Shim the spring and place the locknut on the inner fork side. Not a pleasant solution, but effective. In the long term I’ll get a mate to run me up a special, longer item.

I did that shown in the pic back in 1981 on my commuter CB550F1. When I sold the bike I transposed the double discs to my wife's CB550F2

Bikes...they're in the blood.
Yamaha R1 2001
Yamaha FZR1000R EXUP 1990
KTM 450 EXC RFS 2004
Honda XR400R 1997
Honda CB125T2 1980
Yamaha FJ1200 3XW 1991

Offline Bro550F

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Re: Double disc conversion
« Reply #11 on: August 31, 2021, 05:17:55 PM »
Maybe it's been asked before, but obviously with a twin disc conversion we're looking for better stopping power. Well has anyone changed the master cylinder for a more modern one ??

Offline Johnwebley

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Re: Double disc conversion
« Reply #12 on: August 31, 2021, 08:51:42 PM »
Maybe it's been asked before, but obviously with a twin disc conversion we're looking for better stopping power. Well has anyone changed the master cylinder for a more modern one ??


  you normally change the MC for one from an early goldwing,

 they look the same,but have a larger bore to suit twin calipers.

 commenting on the spring issue,

  I left out the springs ages ago,they are not needed,

and a countersunk  screw should be available at any good engineering store,
lifelong motorcycle rider,and fan

Offline Bryanj

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Re: Double disc conversion
« Reply #13 on: August 31, 2021, 11:40:11 PM »
If you use the see through GL 1000 one you get a micro switch for brake light and canput the second caliper hose where the hydraulic switch goes

Offline Sesman

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Re: Double disc conversion
« Reply #14 on: September 01, 2021, 08:52:32 AM »
Hi, Oddjob.

No, but have found a supplier. I’ll  post next week as currently charging through France.


 

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