Author Topic: Clutch Switch Fitting  (Read 704 times)

Offline XS850

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Clutch Switch Fitting
« on: September 06, 2022, 08:35:42 AM »
This might seem like a “simple” question, but is there a particular way the clutch switch is inserted  into the clutch housing - from the lever side it’s too big and won’t “squash” down (plastic too hard) to go through the lever slot, on the other side there’s a peg on the new switch which stops it going into the “hole” without a bit of bodging & forcing - any ideas please. CB400F (75).
Cheers - Bruce

Offline McCabe-Thiele (Ted)

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Re: Clutch Switch Fitting
« Reply #1 on: September 06, 2022, 08:54:13 AM »
Iirc you feed the wires through first from the lever side. I did it with the lever removed. If you look inside there is a slot that the peg fits into. It can then be pushed home. If it's a eBay switch you may have to shave the switch actuation  tip slightly. I used a test lamp to fine tune it's operation.
« Last Edit: September 06, 2022, 09:19:28 AM by McCabe-Thiele (Ted) »
Honda CB500 K1 (new pit dug out ready)
Honda CB400 four super sport (first money pit)
Link to my full restoration http://www.sohc.co.uk/index.php/topic,23291.0.html

Offline Oddjob

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Re: Clutch Switch Fitting
« Reply #2 on: September 06, 2022, 12:41:35 PM »
Ted is spot on.
Kids in a the back seat cause accidents.
Accidents in the back seat cause kids.

Offline XS850

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Re: Clutch Switch Fitting
« Reply #3 on: September 06, 2022, 03:23:51 PM »
Thank you Ted & Oddjob - it’s what I thought but have had to open out the “relief” in the lever gap (as photo) to have any clearance for the body to fit in.  Ted, tried both a DS one & eBay but appreciate the “tip” about shaving some off the actuator
Bruce

Offline Athame57

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Re: Clutch Switch Fitting
« Reply #4 on: September 06, 2022, 05:39:01 PM »
Perhaps it has been sold as something it isn't on e-bay? I had to send back a main stand because of that, but on this topic I bought a clutch switch of e-bay and just about had to squeeze it in. I've got a David Silver loom also, and no the colours didn't match the male plugs on the switch cable. I tried the suck and see method but the plugs were stripped from the wires as soon as I pulled them out and not like I was forcing that part of it. I guess it was made in China. I'll try a DSS one next time maybe, but I'll ask him what the colours are for his loom and switch wires.  ;D
« Last Edit: September 06, 2022, 05:41:27 PM by Athame57 »
I brake for animals!
1978 CB400F2 called Elen.

Offline McCabe-Thiele (Ted)

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Re: Clutch Switch Fitting
« Reply #5 on: September 21, 2022, 10:02:52 PM »
My loom from here was identical colours to the original plus at the time marginally cheaper than DS - & British Made someone here gave me the name/link.
Honda CB500 K1 (new pit dug out ready)
Honda CB400 four super sport (first money pit)
Link to my full restoration http://www.sohc.co.uk/index.php/topic,23291.0.html

Offline Oddjob

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Re: Clutch Switch Fitting
« Reply #6 on: September 21, 2022, 10:24:35 PM »
It was Big Al
Kids in a the back seat cause accidents.
Accidents in the back seat cause kids.

 

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