Author Topic: Partially Restored 74 CB550  (Read 14491 times)

Offline davidcumbria

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Re: Partially Restored 74 CB550
« Reply #180 on: January 04, 2024, 08:03:28 PM »
heres a short run today.no more fuses blowing with rh switchgear off and a 15 a in place so its looks like that problem has been traced down. no throttle cables connected so i was quite pleased it started from cold easily on a closed throttle. seems to me its idling smoothly and picking up ok. this was after opening air screws another quarter turn to about 1.5. as mentioned dynamic timing and dwell could use abit of tweaking but i'll wait till ive got the throttle back. still some drips from the overflows so that wont be helping with the sooty plugs. think im going to take the carbs off and polish up the new float valves. getting happier. checked the revs were indeed 1000 with a tacho meter so my bike tacho is ok. it will be nice to have a right hand switchgear so ican stop having to short across the starter switch leads and have a kill switch and throttle  ;D

https://youtube.com/shorts/4YWwdzR1luc?si=-0d4UmGrUiFTgELr
« Last Edit: January 04, 2024, 08:44:44 PM by davidcumbria »
500/4 in 79. No bikes for 30 years. 750/4 in 2013, 550/4 in 2023. Also own  R1100GS, RD350LC YPVS , Triumph Street Triple, Yamaha XT250

Offline deltarider

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Re: Partially Restored 74 CB550
« Reply #181 on: January 05, 2024, 08:51:30 AM »
[...] It’s standard points ignitionwith new Few brand ( Japanese)points. 22A carbs with standard jetting 100 main, needle in the middle , 38 pilot ( maybe standard is 40 ). I adjusted the screws fro 1.25 to 1.5 turns out today and the idle/ pick up seemed slightly better. Dynamic timing showed it to be about 2 degrees retarded ( 7? degrees) so I’ve slightly adjusted that. The dwells were close but not exactly the same so I can work on the points set up  a bit.
You can compare yours to the standard 022A in the updated overview below. Even if the jet needles are one step leaner than standard, I'd leave the carbs alone for now.
As far as the ignition, a few remarks, if you allow me.
Realise that advancer is a somewhat misleading term. Retarder would have been better, because the thing is mainly there to facilitate easier starting. Have a look at the advancer below. The yellow mark indicates 5o BTDC. Easy starting is then guaranteed. But my bike starts just as easy at 8o BTDC. I do not strive to have it spot on 5o BTDC. I concentrate on a correct timing at full advance of around 30o instead, from say 2800 RPM on. Full advance is indicated by the two marks, one blue, one green. They are 3o apart and I'll come to that next.
I've always used genuine Honda parts and on my bike, they are by TEC (TOYO), but things work just the same with Hitachi parts.
Out of curiosity I once experimented with setting things exactly spot on and then varied the dwell.
With timing static set at exactly 5o and a dwell of exactly 49o (= 0,3mm gap), full advance would be at the first full advance (blue in the pic) mark, 28,5o. When I changed the dwell to 46o (= 0,4mm gap), full advance would be at the second full advance (green in the pic) mark, 31,5o. I should add, this test done was on my bike only and I am sorry to say I have not completed the experiment by repeating this for 2+3. I was quite impressed by the accuracy of Honda parts and even more when I choose the middle: a dwell of 47,5o (= 0,35mm gap) which not only resulted in a full advance right between the two full advance marks 30o but also, as a bonus, having all components in the middle of their adjustment range.
Using OEM parts, having everything in the middle of the adjustment range, seems to be a good starting point. With aftermarket parts, it's anybody's guess. When I helped a friend who had a Daiichi plate and breakers, I did not arrive at having components in the middle of their adjustment range, when I choose the middle. I'm not saying Daiichi parts are therefore bad, they're are different. In the past I have suggested that Daiichi in the US must be Chinese imitations of the Daiichi sets we have in Europe which were made in Japan. The reason is that I know quite some riders here, that have satisfactorily results with them. As said: the US market is another story. I'm curious to know how your breakerpoints will do.
I always have my ignition 2-3o more advanced which results in a better throttle respons (driveability) but that's up to anyone's liking and it could also be fuel related.
I can recommend to begin simply with a feeler gauge when setting the breakerpoints gap. If you have a dwellmeter, I'd use it. Then you can set the breakerpoints dynamically and also check the dwell remains constant and does not wander when RPM changes.
Checking the timing is best done using a strobe, but, I would not attempt to adjust the timing dynamically. Plates will move about and it can become a frustrating experience. To avoid the hassle, I check at full advance. Then stop the engine and make the needed adjustment, start engine again and check again at full advance. You may have to stop the engine again for a further adjustment. This has worked for me. Just accept the timing @ idle it will result in.
(Re)setting the gaps comes first, because it is there, where the timing begins to deviate from the ideal. As a matter of fact: usually just resetting the gaps (dwell) is the only thing you have to do, to arrive at the correct timing again. Makes sense, the plates are well fastened and won't wander. At least not that I have seen.
Your ignition needs to be tuned a bit, but - listening to the engine now - I'm sure it will run beautifully. It's a wonderful bike.
« Last Edit: January 05, 2024, 11:33:52 AM by deltarider »

Offline davidcumbria

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Re: Partially Restored 74 CB550
« Reply #182 on: January 05, 2024, 09:21:54 AM »
Thanks , it’s going to be several days before I can get back to tuning but plenty to chew over there.
500/4 in 79. No bikes for 30 years. 750/4 in 2013, 550/4 in 2023. Also own  R1100GS, RD350LC YPVS , Triumph Street Triple, Yamaha XT250

Offline davidcumbria

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What’s this
« Reply #183 on: January 21, 2024, 07:13:29 PM »
Almost fully assembled now. Found this in the bag with the rear chain guard attachment bolts and fittings. Can’t remember or see where it goes…..
500/4 in 79. No bikes for 30 years. 750/4 in 2013, 550/4 in 2023. Also own  R1100GS, RD350LC YPVS , Triumph Street Triple, Yamaha XT250

Offline Oddjob

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Re: Partially Restored 74 CB550
« Reply #184 on: January 22, 2024, 08:37:16 AM »
Can't remember ever seeing that on a 550 Dave.
Kids in a the back seat cause accidents.
Accidents in the back seat cause kids.

Offline Laverdaroo

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Re: Partially Restored 74 CB550
« Reply #185 on: January 22, 2024, 08:42:41 AM »
Think it’s a handle for a hack saw blade


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1977 CB550F (current money pit!!)
2002 VFR800 VTEC (The Beloved)
1977 CB400F (the last money pit!)
1998 Ducati 748\853 conversion(sold :()
1980 ish CB750KZ in a billion bits (need to get rid, anybody want one?))

Offline Oddjob

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Re: Partially Restored 74 CB550
« Reply #186 on: January 22, 2024, 08:47:21 AM »
The indents do look like finger grips don't they?
Kids in a the back seat cause accidents.
Accidents in the back seat cause kids.

Offline Laverdaroo

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Re: Partially Restored 74 CB550
« Reply #187 on: January 22, 2024, 08:48:13 AM »
One of them ones you stick the blade up its bottom…


Sent from my iPhone using Tapatalk
Mornings are the invention of the devil!

1977 CB550F (current money pit!!)
2002 VFR800 VTEC (The Beloved)
1977 CB400F (the last money pit!)
1998 Ducati 748\853 conversion(sold :()
1980 ish CB750KZ in a billion bits (need to get rid, anybody want one?))

Offline davidcumbria

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Re: Partially Restored 74 CB550
« Reply #188 on: January 22, 2024, 09:01:39 AM »
That’s reassuring. It must be from one of my other bikes and I just noticed it on the bike table when removing the chain guard. 👍
500/4 in 79. No bikes for 30 years. 750/4 in 2013, 550/4 in 2023. Also own  R1100GS, RD350LC YPVS , Triumph Street Triple, Yamaha XT250

Offline davidcumbria

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Re: Partially Restored 74 CB550
« Reply #189 on: January 23, 2024, 01:46:25 PM »
Finally got my replacement aftermarket switch gear from CMS. Looks exactly same as one I took off. The solder connection from the green red live wire is a tiny distance away from the handlebar when fitted and prone to shorting to earth as I found. I will put some insulation between them. This is something people need to be aware of. See photo .
« Last Edit: January 24, 2024, 06:34:21 PM by davidcumbria »
500/4 in 79. No bikes for 30 years. 750/4 in 2013, 550/4 in 2023. Also own  R1100GS, RD350LC YPVS , Triumph Street Triple, Yamaha XT250

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Re: Partially Restored 74 CB550
« Reply #190 on: January 24, 2024, 07:03:34 PM »
Is that the left side switch Dave ? - I will check mine for clearance.
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Link to my full restoration http://www.sohc.co.uk/index.php/topic,23291.0.html

Offline davidcumbria

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Re: Partially Restored 74 CB550
« Reply #191 on: January 24, 2024, 10:11:57 PM »
No Ted it’s the starter button on the right side. I was wiring it up today and have routed the black live  feed to the lower part of the switch ( yellow red ) which is further away from the handlebar  so the green red wire you can see only becomes live when the button is pressed as opposed to all the time lessening the risk. Also managed to get some shrink wrap over the solder ball area in the photo and some insulating tape round the handle bar close to it.

As an aside I also fitted a new aftermarket chrome headlight surround from CMS. I know there have been problems with some aftermarket not fitting but this is perfect so I’m chuffed about that.
« Last Edit: January 24, 2024, 10:15:01 PM by davidcumbria »
500/4 in 79. No bikes for 30 years. 750/4 in 2013, 550/4 in 2023. Also own  R1100GS, RD350LC YPVS , Triumph Street Triple, Yamaha XT250

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Re: Partially Restored 74 CB550
« Reply #192 on: January 24, 2024, 11:25:54 PM »
Thanks Dave that's interesting.
Looking at my build notes my starter button wiring is Red/Yellow trace and black at the switch.
I will check & add insulation if needed.
I thought my starter button earthed the solenoid - it was ages ago so probably not, if it does I do not think the starter operating when the engine is running due to an earth fault would be a good thing.
« Last Edit: January 25, 2024, 01:31:51 AM by McCabe-Thiele (Ted) »
Honda CB500 K1 (new pit dug out ready)
Honda CB400 four super sport (first money pit)
Link to my full restoration http://www.sohc.co.uk/index.php/topic,23291.0.html

Offline davidcumbria

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Re: Partially Restored 74 CB550
« Reply #193 on: February 06, 2024, 11:16:11 PM »
Bike is at the first test rides stage and not running as well as I’d like. It starts and idles well and doesn’t need choke after firing up. It sits at a steady 1100 rpm but if left will all of a sudden  die down to say 700 rpm where it runs along ok for a while before stalling if I don’t pick it up on the throttle. Revving in neutral it picks up cleanly. Easy to set the idle at say 1200 using idle stop  at which it is very steady but 1000 rpm sounds a better idle speed to my ear.

On the road it is prone to hitting a flat spot when setting off and stalling if not careful. Once moving it tootles along ok at 1.5 to 3k on a steady light throttle. The pick up from light to medium throttle is the main problem - definite stuttering and sometimes misfiring severely  enough to be like an electrical fault. Haven’t done much above 3k but it does seem to pick up more smoothly from here.

Plugs are ok to good on2,3,4 but quickly sooty on 1. Obviously a richness problem there but I wonder if that alone on 1 cylinder would cause the stuttering.

. Carbs are not overflowing. Timing rechecked with strobe. Is advanced siginificantly off static mark F by 1100 rpm but moves close to F when revs drop to 700 rpm. As revs rise 1/4  2/3 full advance marks line up, probably not much over 2k. Dwell the same for both sets with gap in range.

I’m a bit concerned about my ht leads which despite trimming  don’t seem to want to screw up very tight on the caps so will have another look at that but would have thought this might cause problems at higher revs or starting which doesn’t seem to be  problem.

Air screws set at 1.25 turns out -again I’m not sure if this adjustment could cause or resolve the stuttering but willing to try.

Will swap the plugs around to see if the sootiness moves.

Will check the carb sync

Lastly will reluctantly remove the carbs  ( 105 main, 40 pilot, middle slot needle ) in case there is a problem with float level, new pilot circuit  blockage or mistaken needle position. Has a delkevic 4-1 exhaust system. Pilot jet fuel and air circuits clean as a whistle when I rebuilt the carbs. The needle and jets are cruzinimage aftermarket but I looked at them very closely and could see no dimensional difference to the ones I took out, which were not marked  keihin in any case.

Any thoughts of suggestions welcome. Despite this I have already  got a sense that this is going to be a very satifying bike to ride smooth, nimble and  torquey.





« Last Edit: February 07, 2024, 12:07:28 AM by davidcumbria »
500/4 in 79. No bikes for 30 years. 750/4 in 2013, 550/4 in 2023. Also own  R1100GS, RD350LC YPVS , Triumph Street Triple, Yamaha XT250

Offline Bryanj

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Re: Partially Restored 74 CB550
« Reply #194 on: February 07, 2024, 12:17:19 AM »
Im sure those jets are big

 

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