Author Topic: Which clutch? advice appreciated  (Read 13895 times)

Offline deltarider

  • SOHC Master
  • Posts: 1371
  • My kingdom for a turkey!
    • View Profile
Re: Which clutch? advice appreciated
« Reply #30 on: October 02, 2015, 08:27:29 PM »
Quote
Here you go...

Honda CB500F Pre Delivery Setup

Honda CB500F Setup & PDI Manual

These links don't work. Can someone guide me to these documents or tell me how cables are supposed to run on a CB500? I know the clutch cable goes to the right side of the frame but is it supposed to go through the opening where the coils are?
« Last Edit: October 02, 2015, 08:30:07 PM by deltarider »

Offline SteveD CB500K0

  • Administrator
  • SOHC Jedi
  • Posts: 4459
  • Ride on the Steel Breeze...
    • View Profile
    • Steve's Blog
Re: Which clutch? advice appreciated
« Reply #31 on: October 02, 2015, 08:28:54 PM »
That was a long time ago and I got burned by the hosting company for download bandwidth.
I still have the files. I'll see if I can find them and let you know.

Steve
2022 Tiger Sport 660
1971 CB500K0

Offline deltarider

  • SOHC Master
  • Posts: 1371
  • My kingdom for a turkey!
    • View Profile
Re: Which clutch? advice appreciated
« Reply #32 on: October 02, 2015, 08:33:48 PM »
Great! Now that I have the tank of - to renew the fuel line to 3&4 (what a pain!) - I might as well check the routing of the cables.

Offline deltarider

  • SOHC Master
  • Posts: 1371
  • My kingdom for a turkey!
    • View Profile
Re: Which clutch? advice appreciated
« Reply #33 on: October 02, 2015, 08:43:18 PM »
Thanks Steve, that was real quick. I have not yet found in these docs how the clutch cable is supposed to run. I am confident it goes to the right side of the frame, but does it go through the opening where the coils sit? Does anyone remember? Bryan?

Offline Bryanj

  • Grogu
  • *
  • Posts: 10799
    • View Profile
Re: Which clutch? advice appreciated
« Reply #34 on: October 02, 2015, 11:03:18 PM »
should be a K3 page attached

Offline deltarider

  • SOHC Master
  • Posts: 1371
  • My kingdom for a turkey!
    • View Profile
Re: Which clutch? advice appreciated
« Reply #35 on: October 03, 2015, 07:21:23 AM »
Thanks Bryan. Where's that from? Looking at the position of the choke knob this picture concerns the CB550F2/500K3/550K3 models. Funny that I have not seen a pic yet that shows the hole where he coils sit.
I'll see if I can post a pic of what I have now.

Offline AshimotoK0

  • Grogu
  • *
  • Posts: 7386
  • Mad Scientist.... more power Igor ! ٩(̾๏̮̮̃̾๏̃̾)۶
    • View Profile
Re: Which clutch? advice appreciated
« Reply #36 on: October 03, 2015, 08:31:33 AM »
That was a long time ago and I got burned by the hosting company for download bandwidth.
I still have the files. I'll see if I can find them and let you know.

Steve

I can put on Dropbox witrh the rest of the manual links if you wish Steve.
“Alright friends, you have seen the heavy groups, now you will see morning maniac music. Believe me, yeah. It’s a new dawn.” Grace Slick, Woodstock '69 .. In the year of the Sandcast.

Offline SteveD CB500K0

  • Administrator
  • SOHC Jedi
  • Posts: 4459
  • Ride on the Steel Breeze...
    • View Profile
    • Steve's Blog
Re: Which clutch? advice appreciated
« Reply #37 on: October 03, 2015, 09:15:41 AM »
I'll get back to you on that Ash.


Sent from my iPhone using Tapatalk
2022 Tiger Sport 660
1971 CB500K0

Offline Bryanj

  • Grogu
  • *
  • Posts: 10799
    • View Profile
Re: Which clutch? advice appreciated
« Reply #38 on: October 03, 2015, 09:43:29 AM »
I did say K3 on the post

Offline deltarider

  • SOHC Master
  • Posts: 1371
  • My kingdom for a turkey!
    • View Profile
Re: Which clutch? advice appreciated
« Reply #39 on: October 03, 2015, 05:39:35 PM »
Quote
I did say K3 on the post
Sorry, I misunderstood you. I interpreted your
Quote
should be a K3 page attached
as: there should be a K3 page attached. Anyway, 500s have the clutchcable going to the left side so that pic doesn't help.
This (see pic below) is how it is now. I think it's supposed to run like this.
« Last Edit: October 03, 2015, 05:42:18 PM by deltarider »

Offline Bryanj

  • Grogu
  • *
  • Posts: 10799
    • View Profile
Re: Which clutch? advice appreciated
« Reply #40 on: October 03, 2015, 10:44:06 PM »

pages 25 and 31 have pictures of the clutch cable going between the two L/H carb rubbers and page 89 one showing it appearing from behind the coils on the L/H side, page 79 shows the route from lever, round the clocks. All page numbers from a genuine honda manual

Offline deltarider

  • SOHC Master
  • Posts: 1371
  • My kingdom for a turkey!
    • View Profile
Re: Which clutch? advice appreciated
« Reply #41 on: October 04, 2015, 11:11:17 AM »
Quote
pages 25 and 31 have pictures of the clutch cable going between the two L/H carb rubbers and page 89 one showing it appearing from behind the coils on the L/H side, page 79 shows the route from lever, round the clocks. All page numbers from a genuine honda manual
I'm afraid I've lost track here.
Quote
... the clutch cable going between the two L/H carb rubbers...
Right so.
Quote
... and page 89 one showing it appearing from behind the coils on the L/H side...
I suppose that means the cable runs through the opening in the frame.
Quote
... round the clocks.
Mine dives in the opening behind the clocks.
I wonder what manual you have (I thought I had them all).
Side remark. I had removed the fueltank to replace the fuelline to carbs 3&4. Three years ago I had choosen the wrong kind of tube, the sort that becomes stiff. So I've cut the right fuelline (5,5 mm ID) to the prescribed 28 cms. There are a few things to observe. Remove the outside cottonbraid (if any) from the last 1,5 cm that goes over the nipple in between carb 3 and 4 or there will not be enough space and that cottonbraid will also hamper the process. Never attempt to slide it over that nipple without putting some soap or whatever in the mouth of the fuelline. Without this 'lubrication' you will not succeed.
It's a rotton job to do, as there is so little space and the nipple wants to move up or down. What suprised me most is: this must be about the fourth time I've replaced that fuelline in 35 years. It's always been a hassle and on many attemps the tube-end hits the nipple and will not slide on. I've seen the T-joint nipple going back and forwards so many times that I feared that after the process the T-joint O-rings would leak.
But after all my poking and in spite of these O-rings being 39 years of age, they still don't leak. Honda did well to put double O-rings on each side of the T-joint and I did right to keep fuel in the carbs during hibernations (I drain the floatbowls every two months, pour the collected fuel in the tank and then let the bowls refill by opening (and closing) the petcock).
« Last Edit: October 04, 2015, 11:21:42 AM by deltarider »

Offline Bryanj

  • Grogu
  • *
  • Posts: 10799
    • View Profile
Re: Which clutch? advice appreciated
« Reply #42 on: October 05, 2015, 05:29:20 AM »
As stated genuine Honda manual for CB500-550 with wheel motif on cover

 

SimplePortal 2.3.5 © 2008-2012, SimplePortal