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Messages - alexdecker

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46
CB500/550 / Fitting a Delkevic exhaust system on my CB550F 1977
« on: July 21, 2023, 08:23:31 PM »
Hey all

I just received a Delkevic Exhaust system with a straight pipe (this one: https://delkevic.com/full-system-to-fit-cb500-four-1971-1973-cb550-1974-1975-cb550k-1975-1978-cb550f-1975-1977-with-classic-straight-universal-muffler-and-stainless-steel-4-1-downpipes/).

I can't get it to fit though, and Im not sure if it's because I am missing something. The muffler won't fit straight on the head, and when I use the included bracket, I can barely get the muffler to connect with the head (see pictures). Furthermore, when the muffler is connected with the included bracket, the centerstand is not hitting the rubber piece included and mounted on the muffler as well.

Has anyone fitted this system, and can help me with a little guidance?


47
I'd check the connections and the contacts for the kill switch, does the electrics go out at the same time as the engine dies or is it just the engine dying that happens?

I will test the control, but the switches are brand new. Also, the electrics does not go out. I can restart the engine while coasting just by pushing the Start button again (with the clutch held in obviously). But all lights are still on, to the best of my knowledge.

48
Do you test compression with the throttle completely open?

Nope. Am I supposed to? I test it cold. I take out one of the spark plugs, screw in the meter and with the kill switch on use the electric starter to get the engine to turn a few times.

49
Hey all

Alright, I have a few remaining issues with my CB550 F2 from 1977 that I wanted to run by you guys for advice. I have a feeling some of it might be related. I recently did the complete maintenance cycle (cam chain, tappet adjustment, timing, carb sync), and the bike seems to run great when warm. I am idling on around 1000RPM. But these are the things I am experiencing:

1. It still takes some effort to start up. Not a lot, but I’ve been led to believe that even when cold, these things can start up by one press of the start button. I would like my bike to get there. Right now it still needs some time and effort from the start motor, coupled with choker and small twists of the throttle. When it starts, I also have to give it a little throttle to get it to settle. Without that throttle, the engine usually dies again. Can it be a bad battery? Not enough spark? Bad coils? Bad wiring? Low compression? I am not using original Honda points. The ones I use can be a little hard to set so the firing matches up exactly. I usually have to turn the points to the outer limits of the plate and make the points gap as closed as possible (around 0.25-0.3 mm). I’ve heard that I don’t have to do this with original Honda points. Can that have something to do with the starting of the engine? I would love to get my bike to this point, where it just starts up: https://youtu.be/2k8U4bKgMjg?t=49

2. When driving on the highway and de-accelerating, sometimes the engine just go dead. Have to use the start button, and it starts immediately, but I find it weird that the engine gets killed like that sometimes. I thought the maintenance cycles helped it somewhat, but I still experience it now and then. What can the reasons for this be? Running too rich? I tried turning out the idle screw to 1 3/4 instead of the factory 1 1/2. The bike still runs fine, and haven’t experienced the engine going out since, but want to make sure it can’t be anything else either.

I wonder if these two issues can be related?

Some things to note about the bike: The spark plugs were a bit black when I took them out recently to check compression, which is another reason I turned out the idle screw a 1/4 turn more. The bike seems to run normal on this setting as well, although I seem to hear some more clunking sounds from the engine. Is there any reason for this, or am I just imagining things? The plugs are fairly new (3 years old and haven’t run that far) - should I buy new ones? Also, I measured the compression to around 25-30 on each cylinder, which makes me believe that my meter is broken. It had the same reading before I completely restored the engine, and I have no problems hitting around 180kmph on the highway. Also it idles fine and all that, so it seems unlikely that my compression is that low. But I don’t know what it actually is. Need to get a new meter.

I feel like if I can fix the start issues and not have the engine die when going 120kmph and de-accelerating, the bike runs almost perfectly (to my knowledge anyways), so really eager to fix these things, but fix them correctly so the bike won’t take any longterm damage.

What do you guys think?

50
CB500/550 / Re: How do you change gears?
« on: June 30, 2023, 05:46:21 AM »
Thank you for all those marvellous answers! I will have to practice my clutch use. Don't know if I dare try the method of throttle blipping, but maybe when I got the bike completely great running, so I can spend my time ruining it again 😂

51
CB500/550 / How do you change gears?
« on: June 27, 2023, 07:01:56 PM »
So was driving recently, and I started wondering what's good for these old bikes. Usually, when I drive a car, I keep the revs fairly low. But on my bike, I do actually like to rev a little higher before I change gears.

Does anyone know what's actually best for these bikes? To shift gears when you reach around 4, 5 or 6.000 RPM? Also, when you do shift gear, do you rev up a little bit before releasing the clutch?

52
CB500/550 / Re: Going on a longer camping trip. What tools to bring?
« on: June 26, 2023, 08:40:18 AM »
This was marvellous tips gentlemen! Thank you very much :)

53
CB500/550 / Going on a longer camping trip. What tools to bring?
« on: June 22, 2023, 08:20:03 PM »
Hey all

Going for a longer ride in Southern Sweden, and am doing packing lists right now.

Can anyone advise a good set of tools to bring with me, that would allow me to do regular maintenance? I can think of some stuff myself, but wanna make sure I get all the tips and tricks I can get, and don't forget anything important :)

54
CB500/550 / Re: Cb550F continued oil leak. Nature of the beast?
« on: June 22, 2023, 08:18:28 PM »
The problem as I see it in upscaling the thickness of the oring is the head gasket itself, if you make the oring thicker in section and get it wrong it either doesn't seal OR you go too much like 2.6 and that's too much. No problem you think, it will just crush down, which is true but it can only crush down into the space allowed for by the hole in the head gasket, once it reaches the capacity of the hole in the gasket the ring can't go anymore unless it actually starts to split the gasket to make room. Personally I'd say if you increase the section decrease the diameter a little, maybe 2.3 x 1.6 would have been a better choice, just a theory of mine.

If using genuine Honda gasket kit use the orings provided, you need part number 06110-323-000 for a 500, 06110-390-000 I'd imagine for a 550. Head kits always seem to be 06110 then model number, then normally 000, base kits are 06111 IIRC.

Sorry forgot to mention the radical method. Only seen this done once BUT it does work. You get an adapter plug to fit into the blanking plugs that are fitted in the crankcase to seal off the crankshaft oilway. Something like this https://www.ebay.co.uk/itm/175599841260?_trkparms=amclksrc%3DITM%26aid%3D777008%26algo%3DPERSONAL.TOPIC%26ao%3D1%26asc%3D20220705100511%26meid%3Db1593f3ab8b94c05bfa779451747f9e3%26pid%3D101524%26rk%3D1%26rkt%3D1%26itm%3D175599841260%26pmt%3D0%26noa%3D1%26pg%3D2380057%26algv%3DRecentlyViewedItemsV2&_trksid=p2380057.c101524.m146925&_trkparms=pageci%3A1f8ed881-1113-11ee-b766-b2c78a803bab%7Cparentrq%3Ae3c3afb91880ab8f4e980403ffff6196%7Ciid%3A1

You then run a pipe outside the engine up to the blanking plug fitted to the head just under the camshaft end caps, drill and tap that to suit the new pipe and you've now effectively bypassed the entire oilway that's causing you the problems, blank that off and run the oil outside of the engine to the cam. The version I saw used hard lines not something like braided lines, much neater and smaller. Radical but effective.

That's is a little too radical for me :) But interesting!

I used Veton 5x2.5, and the manual says to use 5x2.4, so only upsized 0.1. Alas, still a bother. Will try and source a genuine kit. Gotta have something to do come winter :)

55
CB500/550 / Re: Cb550F continued oil leak. Nature of the beast?
« on: June 22, 2023, 04:07:15 PM »
Ah, but I upsized the O-ring from 2.4 to 2.5 as per Julies advice. I do believe that is why it leaks somewhat less than it did before. But I guess it was not completely enough.

Maybe a genuine gasket set and upsized O-rings would do the trick? Or should I use the proper sized O-rings when using a genuine gasket set?

Also - where do I actually get a genuine gasket set? CMS seems to carry a million options, and Im not really sure if any of them is genuine Honda?

Ken, I'd love to know what drastic methods you are talking about? :)


56
CB500/550 / Cb550F continued oil leak. Nature of the beast?
« on: June 22, 2023, 11:26:24 AM »
Hey all

So went through the entire engine last year. The works. Also measured the flatness of the cylinder block and head. It is within spec. Obviously also changed just about every gasket and seal in the engine. That included a Vesrah gasket kit for the top end. I also substituted the oil gallery O-rings for someone slightly thicker (as per this forums suggestions). Got it back together. Ran it. No leaks.

Changed the oil in November and stored it over the winter. And now the leak is back. From that damn left oil gallery between cylinder and head. It is a lot less though. Even with and hour on the freeway, it doesn't leak bad enough to drizzle on my shoes or any of the bike in general.

Is this oil leak just something CB550 owners have to live with? I heard that Honda didn't include enough bolts in the design to properly tighten down the top end. And I feel like I've done pretty much anything that can be done to stop it (with the exception of using liquid sealant around the oil galleries. But maybe a little blue Hylomar would do the trick?).

Can this oil leak be stopped in general? Or should I just ride and have fun with it, and appreciate the fact that at least I don't have to buy new shoes all the time  ;D

57
CB500/550 / Re: CB550F2 '77 slow to rev when starting
« on: June 22, 2023, 11:07:04 AM »
Well I just went through the whole maintenance routine (cam chain, valves, timing and vacuum sync). It still halts a bit when cold. When warm, it idles beautifully on around 1000rpm, but when cold, it stalls out on the same idle screw adjustment.

I don't know if choke is really necessary when the temperature is as warm outside as it has been for the last few weeks. With 25 celcius and sunny conditions, I can start it fine without choke. Do you guys use choke either way?

No matter the temperature, I have to keep it a little up in the revs by holding the gas handle, until it is warm. Then it will stay at 1000rpm with no trouble.

There is just something beautiful about pressing the start button once, and have it go into idle, even when cold. But maybe that's a dream only with these old bikes and carburettors.

58
CB500/550 / Re: CB550F2 '77 slow to rev when starting
« on: June 20, 2023, 08:34:55 AM »
Thanks all for replies. Will go through usual maintenance next week, ending with sync. See if that helps things.

Does any of you have a video of a well set up bike and motor, so I can hear the sound of the idling for reference?

Alex, have a listen to this, he has this motor set up like a watch I thought and would be well happy to achieve the same with mine once i get some coils on it and get myself back in the shed.

The whole video is wortha watch if I'm honest, might help, you never know..........


https://www.youtube.com/watch?v=3933ouJ1wrI&t=229s

Have seen this video several times, but actually hadn't thought about that. The engine really seems to run smooth on this one!

59
CB500/550 / Re: CB550F2 '77 slow to rev when starting
« on: June 20, 2023, 08:33:00 AM »
Question to OP, is this one running on std airfilter etc ? Or pods/open ?

I csbt remember if you've changed the specifications.

I am running completely stock. Read enough warnings and scary stories on this forum to just stay with the airbox. Can't say I regret it though!

60
One thing to bear in mind Alex, there is no way a perspex number plate will fit on that rear light, it's too close to the guard and needs to be bent a little to clear the guard, not a problem IF it's at the base of the guard but right under the seat you'd need a metal plate.

That's a good point! I was thinking of finding a rear fender that was slightly bobbed, so hopefully the plate would have clearance (and sorta act a little like a prolonged mudguard I guess). I haven't had any success finding a pre-bobbed rear fender that will fit a CB550 without straying too much from the factory look. And I don't have the skills to produce one of my own. My license plate is metal though, so could probably bend it slightly and get away with that and a Vietnamese rear fender :)

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