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Messages - Oddjob

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2836
CB500/550 / Re: fuel pipe check ..... 950013500160M
« on: October 16, 2022, 12:09:37 AM »
Modern manuals say 6.5ftlbs for a 6mm screw and 7ftlbs for a flanged 6mm bolt.

2837
CB500/550 / Re: Back with a 500 ....
« on: October 15, 2022, 07:50:54 PM »
Seriously, try the new Honda bolts they are still using to this day, started around 1980 on bikes like the 250N etc.

They do the correct sizes, meaning if the specs say 32mm then that's what you can buy, not having to fit either a 30mm or a 35mm. Plus because the head is so small they can fit where a 6mm bolt with a 10mm head can't, like the ends of the camcover. The beauty of them is you can buy a job lot off Ebay, where a breakers has broke a late Honda and you get loads of them. Plus the part number system is very easy to understand, a standard 6 x 8mm headed bolt is 96000-0603200 for instance, that's a 6 x 32mm bolt, if you want a different size just substitute the 32 part with the required length, like 96000-0610000, which would be a 100mm bolt. You can search and check if they make a specific length very easily.

You can see them on this pic I took when restoring my L reg. Fitted on the rotor cover and the camcover.



Plus, just thought of this added bonus, any bolts that face upwards, like the camcover ones, don't get flooded with water etc when it rains, this then rusts the edges of the socket hole causing them to fail when you try to remove the bolt. They don't hold dirt the same way and are easier to clean as it's a solid surface with no cavities.

2838
CB750 / Re: electronic ignition
« on: October 15, 2022, 07:40:12 PM »
My BIL swears that the CB250N rec/reg fits fine on the 500 and even has the correct type block connector. Can't see that TBH but maybe he means it's adaptable to fit.

2839
Project Board / Re: Teds new project a CB500 K1 circa 1972.
« on: October 15, 2022, 07:38:18 PM »
Sod that, I say we have a public castration for Roo.

2840
CB500/550 / Re: CB550k1 US Import - UK registration
« on: October 15, 2022, 05:02:26 PM »
Personally I'd get a points file and clean up the faces of the old points first. Don't change the condensers as those look original, unless of course they don't work. If using the Hondaman system the old points should be ok so long as the heels aren't worn, which those don't appear to be.

Evidently that felt was named by someone recently as maybe "hard felt" or something and you can buy it on Ebay. You just need someone to confirm the name so you can search for it, for some reason I seem to think it was JamesH.

2841
Project Board / Re: Teds new project a CB500 K1 circa 1972.
« on: October 15, 2022, 04:55:11 PM »
What happened to the guide line of 10% accuracy in speedos, the Police always used to say we allow 10% so you should have been ok up to 77mph.

2842
CB500/550 / Re: Back with a 500 ....
« on: October 15, 2022, 02:36:50 PM »
That’s looking good. A bit of shine looks as if we care. Good to see the proper JIS screws in there too.

I hate those screws with a vengeance. Allen keyed ones don't look good but replace them with the more modern 8mm headed bolts and they look great, like they were designed to have them fitted. Plus, they don't round off, you can get more grip and pressure on them, you can use a air ratchet on them no problem, or a speed bar (like an old fashioned starting handle for a car).

The left side looks good, don't know why the clutch cover doesn't look as shiny though. Should have done the dipstick as well Simon. If I do one soon I'll send you one FOC, I've got quite a few lying around. Should have had the camshaft end caps done as well. They are meant to be semi shiny but yours have gone very dull.

The rubber on the clutch cable is supposed to slide over the top nut BTW, not a big thing but it's the little touches that complete the look IMO.

2843
CB500/550 / Re: CB550k1 US Import - UK registration
« on: October 15, 2022, 02:20:17 PM »
I bought a batch of condensers from Andy Cepok, he advertised them as genuine but they were not in genuine blister packs like they used to be. I also bought quite a few sets of genuine points, in blister packs, and then what did I do, yep bought a Hondaman kit so I'll never get to use them as points will last and last.

As for the oven, I did my first cure in the oven the other day, I'm trying a complete restoration and renovation of a starter motor, completely in bits. They do get damaged a lot for some reason. Anyway the end caps had been sprayed in that Simoniz silver everyone's using for cases, so I thought I'd cure them, just in case. Did this before the missus came home, yes there were some fumes but when the missus came in and commented on the smell I said the oven was such a disgrace I decided to put it on a cleaning cycle where it heats up to it's hottest and burns all the old crud off the liners and that's what the smell was. She thanked me for being so thoughtful.

See, that's how you do it. You do need an oven with those liners though and a cleaning cycle.

2844
Other Bikes / Re: And for something totally different ...........
« on: October 15, 2022, 04:17:15 AM »
When I was talking to the Spondon Jota guy the other week he told me that after Laverda stopped trading KTM decided that the trademark orange of Laverda was so nice they were going to nick it for their own brand.

Never thought of that before but it sounds right.

2845
CB500/550 / Re: Cam Sprocket to Cam Shaft
« on: October 14, 2022, 08:05:11 PM »
Yes you do need to lever it on, it won't go on by hand.

2846
CB500/550 / Re: Cam Sprocket to Cam Shaft
« on: October 14, 2022, 07:58:38 PM »
Just hit it sideways Ted. Hit away from the boss on the shaft and it will just fall off. Small hammer or the handle of a screwdriver works.

2847
CB500/550 / Re: Cam Sprocket to Cam Shaft
« on: October 14, 2022, 07:15:13 PM »
Are you 100% sure the camchain tensioner is located in the bottom slot in the crankcase?

Are you sure the cam goes behind the guide and not in front of it?

I've never personally had any problems getting a sprocket on, even with a brand new chain.

2848
CB500/550 / Re: 500 gaiters & fork ears alternatives.
« on: October 14, 2022, 03:30:14 PM »
Use the ones off the 550F2 as you know they'll fit.

51425-375-003

I bought new ones for mine, the old ones are still good enough to use, you want them if I can find them and haven't thrown them away.

2849
Project Board / Re: Teds new project a CB500 K1 circa 1972.
« on: October 14, 2022, 01:53:14 PM »
technically the golds are really a lighter brown in colour spectrum

Wash your mouth out with soap and water  ;D ;D ;D ;D

How very dare you!!!!!!!!

2850
CB500/550 / Re: 550 tacho
« on: October 13, 2022, 08:20:05 PM »
No problem, cable arrived the other day, already got the ends off and if I could find my cable cutters I'd have made a new one by now. Of course, it's gone walkabout, I'm sure some of my tools are Aborigine.

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