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Roger’s 400 build

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Rogerxlixi:
After a few months off the project for work and family I’ve migrated back to the garage.

Stripped down the handlebar switchgear. Wiring was/is a right state. One side had previously been chopped, then just twisted together and taped up. These and other bits have now been soldered and heat shrink applied.
Started to tackle the wiring loom. Had an idea to replace it but it’s not as bad as I remember from tear down. A load of bullet connectors need replacing as they’ve previously been spray painted over. There’s also a run of red cable from the regulator to the fuse box that has previously been bodged up at every plug it runs through!!

Rogerxlixi:
Well after a week or so of evening work I’ve got the loom and electrical bits finished off (baring the switchgear). Went for nylon braid & heat shrink instead of wrap as I prefer the finished look. Fuse box had been butchered in the past, it was missing the back (had some kind of putty in there) and the front cover. Lucky a mate was able to knock up the rear & front covers with his 3D printer. Had to renew most connectors and, after previous gash repairs, had to renew the live red cables from the start solenoid.

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