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CB550k1 US Import - UK registration

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juitz:

--- Quote from: Oddjob on May 26, 2023, 12:10:50 AM ---
/quote]

Circlip has come off Juitz,l as you suspected when I was telling Ted to make sure to fit a new one.

--- End quote ---

Yep, confirmed.Found these treasures in the bottom of the sump


This is sub-optimal. Aside from the pain in trying to get the assembly back in without removing the engine. Can I just leave it as is and only use electric start.

This feels like a "next winter" job [ Guests cannot view attachments ]

McCabe-Thiele (Ted):
I would make sure you have all the washers as well. One might be in the ratchet end

kick start parts in order by Macabe Thiele, on Flickr

juitz:

--- Quote from: McCabe-Thiele (Ted) on May 27, 2023, 10:29:48 AM ---I would make sure you have all the washers as well. One might be in the ratchet end

kick start parts in order by Macabe Thiele, on Flickr

--- End quote ---

Yeah, Def a problem here as I'm missing the slotted thrust washer between the pinion spring and ratchet. Gonna chech my assembly pics but was sure I did this correct.

McCabe-Thiele (Ted):
The washer might still be on the shaft end inside with the bigger spring?

Pretty sure you can wiggle them off with a bit of patience - a magnet on a telescopic shaft  might help.

Can't see a problem in using it without the kick start mech in place - you could take the lever off to reduce weight etc.

juitz:

--- Quote from: McCabe-Thiele (Ted) on May 27, 2023, 12:31:09 PM ---The washer might still be on the shaft end inside with the bigger spring?

Pretty sure you can wiggle them off with a bit of patience - a magnet on a telescopic shaft  might help.

Can't see a problem in using it without the kick start mech in place - you could take the lever off to reduce weight etc.

--- End quote ---

Yeah found it stuck to the pinion gear.

But all back together now with new circlip. Works again 😄

Thanks again, help as always immensely appreciated 👍

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