Author Topic: Long clutch cable  (Read 3995 times)

Online florence

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Long clutch cable
« on: August 21, 2024, 03:57:58 PM »
Does anyone know if there is a Honda clutch cable which would fit 500/4 but is about 1.3m in length?  The cable on mine has gone a bit sticky and I cannot remember what I used, it was so long ago.  Might have been XL500?

I was hoping not to have to take it off so I can carry on riding until a new cable is ordered.  ;D
« Last Edit: August 21, 2024, 04:01:14 PM by florence »

Offline JamesH

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Re: Long clutch cable
« Reply #1 on: August 21, 2024, 05:03:30 PM »
Wemoto sell a universal clutch cable ‘kit’ that you can use to make the exact length you need. I used it on the Cb750 chipper project.

Offline mickwinf

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Re: Long clutch cable
« Reply #2 on: August 21, 2024, 05:16:21 PM »
I have a new one that was far too long for my standard handlebar 500, I can measure it for length
Love the 500 and 550 have a 500 called Lazarus under restoration

Online florence

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Re: Long clutch cable
« Reply #3 on: August 21, 2024, 05:18:14 PM »
thank you both

Offline Mike_Berkshire

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Re: Long clutch cable
« Reply #4 on: August 21, 2024, 05:45:17 PM »
Looks like you have a solution but something that may be helpful if not is that the US spec CB550 cables and upper brake pipes are longer for the higher US type handlebars. I fitted UK flat bars and without thinking it through ordered an upper brake pipe from DS for my (US import) bike that was way too long.

Offline Seabeowner

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Re: Long clutch cable
« Reply #5 on: August 21, 2024, 06:49:18 PM »
I have slightly higher bars on a 500. Can't be much help but can tell you that the UK type sold by DSS is 1.04. The one sold by Andy Cepok (bought on ebay) is 1.04. Also have a original Honda p/n 22870-323-020 (which is for the US spec) that I fitted last week is 1.12m.
Measurements are outer (inc fitgs), so nothing comes close to 1.3m. (+11cm if over inner.)
« Last Edit: August 23, 2024, 01:53:41 PM by Seabeowner »
Phil
1971  CB500K0  Candy Jade Green or Candy Gold
1973  CB500K1  Candy Ruby Red
1975  CB550F1   Shiny Orange

Offline McCabe-Thiele (Ted)

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Re: Long clutch cable
« Reply #6 on: August 21, 2024, 08:25:08 PM »
Genuine clutch cable for 500 K1 is 42" ferule to ferule or 107 cms according to an old post by Ken (Oddjob).
« Last Edit: August 21, 2024, 11:40:23 PM by McCabe-Thiele (Ted) »
Honda CB400NA Superdream (current money puddle)
Honda CB500 K1 (second money pit)
https://www.sohc.co.uk/index.php/topic,28541.0.html
Honda CB400 four super sport (first money pit)
Link to my full restoration http://www.sohc.co.uk/index.php/topic,23291.0.html
This is a neat 500 restoration in the USA.
http://forums.sohc4.net/index.php/topic,151576.msg1731556.html#msg1731556

Offline Mike_Berkshire

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Re: Long clutch cable
« Reply #7 on: August 22, 2024, 09:51:27 AM »
I just measured the old one from my US import '76 K2 550 and from ferrule to ferrule end it is 120cm

Online florence

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Re: Long clutch cable
« Reply #8 on: August 22, 2024, 10:37:19 AM »
I used to frequent a friendly bike shop that let me go round the back and measure cables and find something that would fit.  It was usually something off a motocross bike that would do the job.  Sadly, no longer trading.

Anyway, I think Ted is sending me something so thank you all for your advice.

« Last Edit: August 22, 2024, 10:41:48 AM by florence »

Offline McCabe-Thiele (Ted)

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Re: Long clutch cable
« Reply #9 on: August 22, 2024, 10:42:51 AM »
The clutch cable I had is now re-homed it's about 121.9 cms long so should be a good fit.

It was too good to bin as it had virtually not been used - it was a good 6"-7" too long on my UK 500.
Honda CB400NA Superdream (current money puddle)
Honda CB500 K1 (second money pit)
https://www.sohc.co.uk/index.php/topic,28541.0.html
Honda CB400 four super sport (first money pit)
Link to my full restoration http://www.sohc.co.uk/index.php/topic,23291.0.html
This is a neat 500 restoration in the USA.
http://forums.sohc4.net/index.php/topic,151576.msg1731556.html#msg1731556

Online florence

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Re: Long clutch cable
« Reply #10 on: August 22, 2024, 11:54:16 AM »
you're a superstar Ted, many thanks  8)

Offline McCabe-Thiele (Ted)

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Re: Long clutch cable
« Reply #11 on: August 22, 2024, 03:57:17 PM »
If yours has that strange screw thing on the casing for the clutch adjustment definitely worth dismantling, cleaning  and re-greasing all the bits.

IIRC there is a seal that is supposed to keep the water & dirt out - clearly they are not 100% effective if the condition of mine was anything to go by.
Honda CB400NA Superdream (current money puddle)
Honda CB500 K1 (second money pit)
https://www.sohc.co.uk/index.php/topic,28541.0.html
Honda CB400 four super sport (first money pit)
Link to my full restoration http://www.sohc.co.uk/index.php/topic,23291.0.html
This is a neat 500 restoration in the USA.
http://forums.sohc4.net/index.php/topic,151576.msg1731556.html#msg1731556