Author Topic: Choke flap screws  (Read 1580 times)

Offline Harold 400/4

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Choke flap screws
« on: August 26, 2025, 04:21:43 PM »
Hi. Hoping for some help please.
My 550 K3 is leaking fuel from the carbs (the dreaded PD type 😎)
I have traced it to the metal fuel supply pipe between the carbs, and I think the O rings on each end have had it, and fuel is seeping out.

Nurse Julie has kindly supplied replacement O rings, thanks NJ.

My question relates to the screws on the choke flaps. Apologies if this has been covered before.  I need to remove the choke flaps to separate the carbs, and the screws are peened if that the the right term??

I have found a Honda bulletin which says that when you put them back, you should use hex screws and a locking type washer which you bend up to stop the screws working loose and disappearing into the engine.

Has anyone done this, or has a source for the screws and lock washers?
Is there an alternative method?

Many thanks
Harold


Offline exvalvesetdabbler

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Re: Choke flap screws
« Reply #1 on: August 26, 2025, 06:56:16 PM »
On my 400F. I used stainless button socket caps.  Drilled the end of the screw with a center drill by a few mm. Put them in with locktite and then hit the end of the screw with a center punch to expand the end bit so even if they worked loose they weren't on a one way trip into the engine.  That was 20 years ago and they are still ok.

Regards
Dave

Offline Oddjob

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Re: Choke flap screws
« Reply #2 on: August 27, 2025, 12:46:03 PM »
I’ve used stainless screws, slightly longer than standard, and spring washers with a dab of loctite.
Kids in a the back seat cause accidents.
Accidents in the back seat cause kids.

Offline Harold 400/4

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Re: Choke flap screws
« Reply #3 on: August 27, 2025, 02:37:30 PM »
Thanks guys.
Great to hear from you Ken!
All the best for a speedy recovery. 👍