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Engine Removal / Intallation Easy Method

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Ewan 500 K1:
so, 3 and a half years later ....


--- Quote from: Ewan 500 K1 on November 03, 2013, 12:18:37 PM ---This is installing the engine on a CB500/4 , removal is just the reverse procedure. Same procedure can be used on the 400, 650 and 750

1. Remove sump, oil strainer, oil filter housing, breather cover and exhaust studs from the engine (photo 1)
(Attachment Link)

2. Sit the engine on its side , kickstart side down . This is important it doesn't work as well if the engine is the other way up. (photo 2)
(Attachment Link)

3. Lower the frame over the engine and install the two lower engine bolts (photos 2 & 3)
(Attachment Link) (Attachment Link)

4. Have some blocks of wood in place to roll the frame / engine aassembly onto in upright position. The wooden blocks should be positioned to avoid the side stand bracket (photos 4 & 5) (Attachment Link) (Attachment Link)

You might want to protect the frame's paintwork by wrapping it in bubble wrap or similar before you start

--- End quote ---

Nurse Julie:
Your way is very good as well Mike, especially if there is only one person doing it.

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